REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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4. REMOVE FAN AND GENERATOR V BELT (for 2TR-FE)
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5. REMOVE GENERATOR ASSEMBLY (for 2GR-FKS)
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6. REMOVE FRONT UPPER FENDER APRON SEAL
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(a) Using a clip remover, disengage the 5 clips to remove the front upper fender apron seal. |
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7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2TR-FE)
(a) Remove the bolt A.
(b) Remove the bolt B to disconnect the suction hose sub-assembly.
(c) Remove the O-ring from the suction hose sub-assembly.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
8. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2GR-FKS)
(a) Remove the bolt A.
(b) Remove the bolt A to disconnect the suction hose sub-assembly.
(c) Remove the O-ring from the suction hose sub-assembly.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
9. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt to disconnect the discharge hose sub-assembly.
(b) Remove the O-ring from the discharge hose sub-assembly.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
10. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2TR-FE)
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(a) Disconnect the connector. |
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(b) Remove the 2 bolts and 2 nuts.
(c) Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and cooler compressor assembly.
11. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2GR-FKS)
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(a) Disconnect the connector. |
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(b) Remove the 2 bolts and 2 nuts.
(c) Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and cooler compressor assembly.
Components
DisassemblyInstallation
INSTALLATION
PROCEDURE
1. INSTALL REAR NO. 2 POWER WINDOW REGULATOR SWITCH ASSEMBLY
(a) Engage the 2 claws to install the rear No. 2 power window regulator switch
assembly.
2. INSTALL INSTRUMENT PANEL LOWER CENTER FINISH PANEL
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3. INSTALL NO. 2 INSTRUMENT PANEL GARNISH SUB-ASSEMB ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 3 REAR BODY NAME PLATE (for 2GR-FKS)
2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD)
3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH
(a) Engage the claw to install the side gate support female hinge RH.
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Operation Check
OPERATION CHECK
1. OPERATION DESCRIPTION
(a) Push-button start function:
(1) When the electrical key transmitter sub-assembly is in a detection area inside
the vehicle and the brake pedal is depressed, the engine is started by pressing
the engine switch.
(2) When the electrical key transmitt ...