DISASSEMBLY

PROCEDURE

1. REMOVE PRESSURE RELIEF VALVE

(a) Remove the pressure relief valve and O-ring.

(a) Remove the pressure relief valve and O-ring.

2. REMOVE MAGNET CLUTCH ASSEMBLY

(a) Secure the cooler compressor assembly in a vise between aluminum plates.

(a) Secure the cooler compressor assembly in a vise between aluminum plates.

(b) Using SST, hold the magnet clutch hub.

SST: 09985-00260

(c) Remove the bolt, magnet clutch hub and compressor spacer.

HINT:

There is no set number of magnet clutch washers since they are used for adjusting.

(d) Using a snap ring expander, remove the snap ring and magnet clutch rotor.

NOTICE:

Do not damage the seal cover of the bearing when removing the snap ring.

(e) Remove the screw.

(f) Disconnect the connector.

(g) Using a snap ring expander, remove the snap ring and magnet clutch stator.

3. REMOVE COMPRESSOR PICK UP SENSOR

(a) Disengage the clamp.

(b) Remove the 3 screws and compressor pick up sensor.