Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Manual Transmission Unit

Components

COMPONENTS

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

*1

SHIFT DETENT BALL PLUG

*2

SHIFT DETENT BALL COMPRESSION SPRING

*3

MANUAL TRANSMISSION FILLER PLUG

*4

SHAFT DETENT BALL

*5

DRAIN PLUG SUB-ASSEMBLY

*6

GASKET

*7

STRAIGHT SCREW PLUG WITH HEAD

*8

SHIFT AND SELECT LEVER SPRING

*9

LOCK BALL PIN

*10

NO. 2 STRAIGHT SCREW PLUG WITH HEAD

*11

FRONT BEARING SHAFT SNAP RING

*12

INPUT SHAFT SHAFT SNAP RING

*13

COUNTER GEAR SHAFT NUT

*14

FRONT TRANSMISSION BEARING RETAINER OIL SEAL

*15

NO. 1 OIL RECEIVER PIPE

*16

FRONT BEARING RETAINER

*17

NEUTRAL POSITION SWITCH

-

-

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part

MP Grease

Clutch spline grease

Precoated part

-

-

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

Inspection

Inspection

INSPECTION

PROCEDURE

1. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the radial clearance.

Standard clearance:

0.015 to 0.050 mm (0.000591 to 0.00196 in.)

Maximum clearance:

0.050 mm (0.00196 in.)

If the clearance is more than the maximum, replace the needle roller bearing.

2. INSPECT NO. 4 SYNCHRONIZER RING

(a) Using a feeler gauge, measure the clearance between the No. 4 synchronizer ring and gear spline.

Standard clearance:

0.82 to 1.48 mm (0.0323 to 0.0582 in.)

Maximum clearance:

0.82 mm (0.0323 in.)

If the clearance is less than the minimum, replace the No. 4 synchronizer ring.

(b) Coat the output shaft cone with gear oil.

(c) Check the braking effect of the synchronizer ring.

(1) Turn the synchronizer ring in both directions while pushing it against the output shaft cone. Check that the ring locks in both directions. If No. 4 synchronizer ring turns, replace it.

3. INSPECT REVERSE IDLER GEAR

(a) Install the reverse idler gear with the reverse idler gear shaft bolt.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

(b) Using a feeler gauge, measure the thrust clearance.

Standard clearance:

0.196 to 0.939 mm (0.0078 to 0.0369 in.)

Maximum clearance:

0.939 mm (0.0369 in.)

If the clearance is more than the maximum, replace the reverse idler gear shaft, reverse idler gear or transmission case.

(c) Remove the reverse idler gear.

Vehicle Speed Sensor "A" No Signal (P050031)
DESCRIPTION Vehicles, which are equipped with ABS (Anti-lock Brake System), detect the vehicle speed using the skid control ECU (brake actuator assembly) and speed sensors. Each speed sensor moni ...

Neutral Position Switch
Components COMPONENTS ILLUSTRATION *1 NEUTRAL POSITION SWITCH *2 GASKET N*m (kgf*cm, ft.*lbf): Specified torque ...

Other materials:

Installation
INSTALLATION PROCEDURE 1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD NOTICE: The brake booster interior must not be a vacuum when adjusting the booster. Stop the engine and depress the brake pedal several times until there is no vacuum in the booster. HINT: Adjust the booster push rod when ...

Microphone Circuit between Microphone and Radio Receiver
DESCRIPTION The radio and display receiver assembly and telephone microphone assembly are connected to each other using the microphone connection detection signal lines. Using this circuit, the radio and display receiver assembly sends power to the telephone microphone assembly, and the teleph ...

Security Indicator Light Does not Blink
DESCRIPTION The certification ECU (smart key ECU assembly) blinks the security indicator light when the immobiliser is set (engine switch off, or driver door is opened and closed with engine switch on (IG)). The certification ECU (smart key ECU assembly) receive the security ...

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