Toyota Tacoma (2015-2018) Service Manual: Removal

Toyota Tacoma (2015-2018) Service Manual / Brake / Hydraulic Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Before starting the work, make sure that the ignition switch is off and depress the brake pedal more than 20 times.
As high pressure is applied to the No. 1 brake actuator tube, never deform it.
Do not turn the ignition switch to ON until the work is completed.

HINT:

When pressure in the accumulator is released, reaction force becomes lighter and stroke becomes longer.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

Immediately wash off any brake fluid off immediately that comes into contact with a painted surface.

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 3. SEPARATE DRIVER SIDE JUNCTION BLOCK )

3. SEPARATE DRIVER SIDE JUNCTION BLOCK

4. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

5. REMOVE HYDRAULIC BRAKE BOOSTER

(a) Disconnect the 3 connectors from the hydraulic brake booster.

(b) Using a union nut wrench, disconnect the 4 brake lines from the hydraulic brake booster.

Text in Illustration

*a	to Right Rear Wheel
*b	to Right Fear Wheel
*c	to Left Front Wheel
*d	to Left Rear Wheel

(d) Remove the 4 nuts and pull out the hydraulic brake booster.

(e) Remove the brake booster gasket.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove th ...

Inspection

INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Other materials:

Components
COMPONENTS ILLUSTRATION *1 FRONT ARMREST BASE UPPER PANEL SUB-ASSEMBLY *2 FRONT DOOR GLASS INNER WEATHERSTRIP *3 FRONT DOOR INSIDE HANDLE BEZEL PLUG *4 FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY ...

Removal
REMOVAL CAUTION / NOTICE / HINT CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing. Click here PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be ...

Diagnosis System
DIAGNOSIS SYSTEM 1. DESCRIPTION (a) The steering lock ECU (steering lock actuator or UPR bracket assembly) stores DTCs when a malfunction occurs in the system. These DTCs can be confirmed by using the Techstream. NOTICE: When using the Techstream with the engine switch off to confirm ...