Toyota Tacoma (2015-2018) Service Manual: Removal

Toyota Tacoma (2015-2018) Service Manual / Brake / Hydraulic Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Before starting the work, make sure that the ignition switch is off and depress the brake pedal more than 20 times.
As high pressure is applied to the No. 1 brake actuator tube, never deform it.
Do not turn the ignition switch to ON until the work is completed.

HINT:

When pressure in the accumulator is released, reaction force becomes lighter and stroke becomes longer.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

Immediately wash off any brake fluid off immediately that comes into contact with a painted surface.

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 3. SEPARATE DRIVER SIDE JUNCTION BLOCK )

3. SEPARATE DRIVER SIDE JUNCTION BLOCK

4. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

5. REMOVE HYDRAULIC BRAKE BOOSTER

(a) Disconnect the 3 connectors from the hydraulic brake booster.

(b) Using a union nut wrench, disconnect the 4 brake lines from the hydraulic brake booster.

Text in Illustration

*a	to Right Rear Wheel
*b	to Right Fear Wheel
*c	to Left Front Wheel
*d	to Left Rear Wheel

(d) Remove the 4 nuts and pull out the hydraulic brake booster.

(e) Remove the brake booster gasket.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove th ...

Inspection

INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT CAMSHAFT TIMING GEAR BOLT (a) Remove the camshaft timing oil control solenoid assembly (See page ). (b) Check that the plunger strokes when the plunger in the center of the camshaft timing gear bolt is pressed. Standard stroke: 4 ...

Installation
INSTALLATION PROCEDURE 1. ADJUST COMPRESSOR OIL (a) for HFC-134a (R134a): (1) When replacing the compressor and magnetic clutch with new ones, after gradually discharging the refrigerant gas from the service valve, drain the following volume of oil from new compressor and magnetic clutch bef ...

Steering Pad Switch Circuit
DESCRIPTION This circuit sends an operation signal from the steering pad switch assembly to the navigation receiver assembly. If there is an open in the circuit, the audio system cannot be operated using the steering pad switch assembly. If there is a short in the circuit, the same condition ...