Toyota Tacoma (2015-2018) Service Manual: Removal

Toyota Tacoma (2015-2018) Service Manual / Brake / Hydraulic Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Before starting the work, make sure that the ignition switch is off and depress the brake pedal more than 20 times.
As high pressure is applied to the No. 1 brake actuator tube, never deform it.
Do not turn the ignition switch to ON until the work is completed.

HINT:

When pressure in the accumulator is released, reaction force becomes lighter and stroke becomes longer.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

Immediately wash off any brake fluid off immediately that comes into contact with a painted surface.

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 3. SEPARATE DRIVER SIDE JUNCTION BLOCK )

3. SEPARATE DRIVER SIDE JUNCTION BLOCK

4. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

5. REMOVE HYDRAULIC BRAKE BOOSTER

(a) Disconnect the 3 connectors from the hydraulic brake booster.

(b) Using a union nut wrench, disconnect the 4 brake lines from the hydraulic brake booster.

Text in Illustration

*a	to Right Rear Wheel
*b	to Right Fear Wheel
*c	to Left Front Wheel
*d	to Left Rear Wheel

(d) Remove the 4 nuts and pull out the hydraulic brake booster.

(e) Remove the brake booster gasket.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove th ...

Inspection

INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Other materials:

Check Bus 5 Line for Short to GND
DESCRIPTION There may be a short circuit between one of the CAN bus lines and GND when there is no resistance between terminal 15 (CA5H) of the central gateway ECU (network gateway ECU) and terminal 4 (CG) of the DLC3, or terminal 16 (CA5L) of the central gateway ECU (network gateway ECU) and ...

Installation
INSTALLATION PROCEDURE 1. INSTALL TRANSFER POSITION SWITCH (a) Attach the 2 claws to install the transfer position switch. 2. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) (See page ) 3. INSTALL INTEGRATION PANEL SUB-ASSEMBLY (for Manual Cooler System) ...

ECU Malfunction (B1003)
DESCRIPTION DTC No. DTC Detection Condition Trouble Area B1003 A malfunction in the non-volatile storage of the central gateway ECU (network gateway ECU) is detected. Central gateway ECU (network gateway ECU) PROC ...