Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Install a new front differential drive pinion bearing spacer.

HINT:

Make sure the front differential drive pinion bearing spacer is installed correctly.

2. INSTALL DIFFERENTIAL OIL STORAGE RING

(a) Using a brass bar and hammer, tap in a new differential oil storage.

HINT:

Be careful not to damage the differential oil storage ring.

3. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Using SST and a hammer, install the front bearing outer race.

(b) Install the front bearing.

SST: 09316-60011

09316-00011

09316-00021

4. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

(a) Install the rear differential drive pinion oil slinger to the differential drive pinion.

5. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

(a) for BD20:

(1) Using SST and a hammer, install a new oil seal. Text in Illustration *a Rear Differential Carrier Oil Seal Depth SST: 09554-30011 Oil seal drive in depth: 0.4 to 1.0 mm (0.016 to 0.039 in.)

(b) for BD22:

(1) Using SST and a hammer, install a new oil seal. Text in Illustration *a Rear Differential Carrier Oil Seal Depth SST: 09316-60011 09316-00031 SST: 09502-12010 Oil seal drive in depth: 0.0 to 0.3 mm (0.000 to 0.012 in.)

(c) Coat oil seal lip with MP grease.

6. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

(a) Using SST, install the companion flange.

(b) Coat the threads of a new nut with hypoid gear oil LSD.

SST: 09950-30012

09951-03010

09953-03010

09954-03010

09955-03030

09956-03030

(c) for BD20:

(1) Using SST to hold the companion flange, tighten the nut. SST: 09330-00021 Torque: 370 N·m {3773 kgf·cm, 273 ft·lbf}

(d) for BD22:

(1) Using SST to hold the companion flange, tighten the nut. SST: 09330-00021 Torque: 457 N·m {4660 kgf·cm, 337 ft·lbf}

7. INSPECT TOTAL PRELOAD

(a) Using a torque wrench, measure the preload of backlash between the drive pinion and ring rear.

Standard Total Preload (for BD20):

Standard Total Preload (for BD22A,BD22AN):

If necessary, disassemble and inspect the differential assembly.

8. STAKE REAR DRIVE PINION NUT

(a) Using a chisel and a hammer, stake the nut.

9. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD)

10. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)

11. ADD DIFFERENTIAL OIL

12. INSPECT DIFFERENTIAL OIL

13. INSPECT FOR DIFFERENTIAL OIL LEAKAGE