Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT DIFFERENTIAL OIL
(a) Stop the vehicle on a level place.
(b) Remove the differential filler plug and gasket.
(c) Check that the oil level is within 5 mm (0 to 0.20 in.) of the bottom of the filler plug opening.
NOTICE:
HINT:
If necessary, fill the differential carrier assembly with differential gear oil.
Oil type and viscosity:
Toyota Genuine Differential gear oil LT SAE 75W-85 APL GL-5 or equivalent.
Capacity:
Front differential carrier assembly:
1.45 to 1.55 liters
(1.54 to 1.64 US qts, 1.28 to 1.36 Imp. qts)
Rear differential carrier assembly (for BD20D (EX Long Wheelbase )):
2.85 to 2.95 liters
(3.01 to 3.12 US qts, 2.51 to 2.60 Imp. qts)
Rear differential carrier assembly (for BD20D (SP Long Wheelbase)):
3.00 to 3.10 liters
(3.17 to 3.28 US qts, 2.64 to 2.73 Imp. qts)
Rear differential carrier assembly (for BD22A (EX Long Wheelbase)):
3.75 to 3.85 liters
(3.96 to 4.07 US qts, 3.30 to 3.39 Imp. qts)
Rear differential carrier assembly (for BD22AN (EX Long Wheelbase)):
3.75 to 3.85 liters
(3.96 to 4.07 US qts, 3.30 to 3.39 Imp. qts)
Rear differential carrier assembly (for BD22AN (SP Long Wheelbase)):
3.95 to 4.05 liters
(4.17 to 4.28 US qts, 3.48 to 3.56 Imp. qts)
(d) Check for oil leakage if the oil level is low.
(e) Install the differential filler plug and a new gasket.
Torque:
Front differential carrier assembly :
39 N·m {398 kgf·cm, 29 ft·lbf}
Rear differential carrier assembly :
49 N·m {500 kgf·cm, 36 ft·lbf}
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL OIL PUMP COVER
(a) Apply fresh engine oil to the drive and driven rotors.
(b) Place the drive and driven rotors into the timing chain cover assembly
with the marks facing the oil pump cover side.
Text in Illustration
*a
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER POSITION SWITCH (for 4WD)
Click here
2. INSTALL ENGINE SWITCH
Click here
3. INSTALL AIR CONDITIONING CONTROL ASSEMBLY
(a) Connect the connectors.
(b) Engage the 8 clips to install the air conditioning control assembly.
4. INSTALL RADIO AND DISP ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)
(a) Install the 2 oil cooler brackets to the oil cooler assembly with the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
(b) Install the oil cooler assembly to the vehicle body with th ...