INSTALLATION

CAUTION / NOTICE / HINT

HINT:

The following procedures are for BD20 (w/o Differential Lock).

PROCEDURE

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.

(b) Install the rear differential carrier assembly, a new rear differential carrier gasket and the washers with the 10 nuts.

Text in Illustration

*A

for Type A

*B

for Type B

Torque:

for Type A :

25 N·m {255 kgf·cm, 18 ft·lbf}

for Type B :

37 N·m {377 kgf·cm, 27 ft·lbf}

CAUTION:

The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

NOTICE:

  • Do not damage the installation surface when installing the rear differential carrier assembly.
  • The remaining oil may leak out when installing the rear differential carrier assembly.
  • Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
  • Install the bolts with the rear differential carrier assembly secured.

2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

(See page 3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH 3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH )

3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

HINT:

Use the same procedure described for the LH side.

4. BLEED AIR FROM BRAKE LINE (for Hydraulic Brake Booster)

(See page 5. BLEED AIR FROM BRAKE LINE (for Vacuum Brake Booster) )

5. BLEED AIR FROM BRAKE LINE (for Vacuum Brake Booster)

(See page 6. ADD DIFFERENTIAL OIL )

6. ADD DIFFERENTIAL OIL

(See page 7. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD) )

7. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)

(See page 8. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD) )

8. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)

(See page 9. ADJUST PARKING BRAKE )

9. ADJUST PARKING BRAKE

(See page 10. INSTALL REAR WHEELS )

10. INSTALL REAR WHEELS

Torque:

113 N·m {1152 kgf·cm, 83 ft·lbf}

11. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)

(See page 12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster) 12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster) )

12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)

(See page Bd22a Differential Carrier Assembly(w/o Differential Lock) Bd22a Differential Carrier Assembly(w/o Differential Lock) )