INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD20 (w/o Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.
(b) Install the rear differential carrier assembly, a new rear differential carrier gasket and the washers with the 10 nuts. Text in Illustration
Torque: for Type A : 25 N·m {255 kgf·cm, 18 ft·lbf} for Type B : 37 N·m {377 kgf·cm, 27 ft·lbf} CAUTION: The rear differential carrier assembly is a heavy component. Make sure that it is supported securely. NOTICE:
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2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(See page
)
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.
4. BLEED AIR FROM BRAKE LINE (for Hydraulic Brake Booster)
(See page )
5. BLEED AIR FROM BRAKE LINE (for Vacuum Brake Booster)
(See page )
6. ADD DIFFERENTIAL OIL
(See page )
7. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)
(See page )
8. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)
(See page )
9. ADJUST PARKING BRAKE
(See page )
10. INSTALL REAR WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
11. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)
(See page
)
12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)
(See page
)
List of storage features
Glove box
Overhead console (Access Cab and
Double Cab models)
Bottle holders
Auxiliary boxes
Front console box (separated type
front seat only)
Cup holders
CAUTION
■Items that should not be left in the storage spaces
Do not leave glasses, lighters or spray cans in the stora ...
Removal
REMOVAL
PROCEDURE
1. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System)
(See page )
2. REMOVE INTEGRATION PANEL SUB-ASSEMBLY (for Manual Cooler System)
(See page )
3. REMOVE TRANSFER POSITION SWITCH
(a) Detach the 2 claws to remove the transfer pos ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL UPPER RADIATOR TANK
(a) Install a new upper radiator tank.
Text in Illustration
*1
Upper Radiator Tank
*2
Core Plate
*a
Correc ...