Toyota Tacoma (2015-2018) Service Manual: Disassembly

(a) Using a dial indicator, measure the 3rd gear thrust clearance.

Standard clearance:

0.200 to 0.490 mm (0.0079 to 0.0192 in.)

If the clearance is outside the specification, replace the 3rd gear, thrust washer, clutch hub or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using a dial indicator, measure the 3rd gear radial clearance.

Standard clearance:

0.0150 to 0.065 mm (0.0006 to 0.0025 in.)

If the clearance is outside the specification, replace the 3rd gear, 3rd gear needle roller bearing or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using a feeler gauge, measure the 6th gear sub-assembly thrust clearance.

Standard clearance:

0.150 to 0.580 mm (0.0059 to 0.0228 in.)

If the clearance is outside the specification, replace the 6th gear sub-assembly, thrust washer, clutch hub or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using a dial indicator, measure the 6th gear sub-assembly radial clearance.

Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace the 6th gear sub-assembly, 6th gear needle roller bearing or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using a feeler gauge, measure the 5th gear thrust clearance.

Standard clearance:

0.150 to 0.410 mm (0.0059 to 0.0161 in.)

If the clearance is outside the specification, replace the 6th gear sub-assembly, 6th gear needle roller bearing or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using a dial indicator, measure the 5th gear radial clearance.

Standard clearance:

0.013 to 0.054 mm (0.0006 to 0.0021 in.)

If the clearance is outside the specification, replace the 5th gear, thrust washer, clutch hub or shaft.

HINT:

Replace the part or parts determined to be the most likely cause of the problem.

(a) Using 2 screwdrivers and a hammer, tap off the No. 2 clutch hub setting shaft snap ring.

HINT:

Use a piece of cloth to prevent the snap ring from flying off.

(a) Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring set and 3rd gear from the input shaft.

SST: 09555-55010

SST: 09950-60010

09951-00410

(a) Remove the 3rd gear needle roller bearing from the input shaft.

(a) Using a snap ring expander, remove the gear thrust washer shaft snap ring from the input shaft.

(a) Using a snap ring expander, remove the clutch hub set shaft snap ring from the input shaft.

(a) Using SST and a press, remove the 5th gear and No. 3 transmission clutch hub from the input shaft.

SST: 09527-20011

SST: 09950-60010

09951-00410

NOTICE:

Support the input shaft so that it does not fall.

(a) Using a snap ring expander, remove the snap ring from the input shaft.

(b) Using SST, remove the front input shaft bearing from the input shaft.

SST: 09950-40011

09951-04010

09952-04010

09953-04020

09954-04020

09955-04031

09957-04010

09958-04011

SST: 09950-60010

09951-00180