Toyota Tacoma (2015-2018) Service Manual: Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE MILLIMETER WAVE RADAR WIRE (w/ Toyota Safety Sense P)
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2. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Toyota Safety Sense P)
Click here
3. REMOVE NO. 1 RADIATOR GRILLE GARNISH
(a) When Replacing the No. 1 Radiator Grille Garnish:
(1) Apply protective tape around the spring nut.
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Protective Tape |
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(2) Using a plier nipper (side cutters), cut the No. 1 radiator grille garnish at the positions shown in the illustration. |
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(3) Push the No. 1 radiator grille garnish to remove the 2 spring nuts as shown in the illustration. CAUTION: Make sure to cover the spring nuts with a piece of cloth or equivalent to prevent them from flying off during removal. |
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(4) For type A and type B, disengage the 4 claws and 2 pins as shown in the illustration to remove the No. 1 radiator grille garnish. |
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(5) For type C, disengage the 2 claws and the guide as shown in the illustration to remove the No. 1 radiator grille garnish. |
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(b) When Replacing the Radiator Grille Sub-Assembly:
(1) Using a center punch, make a depression at the positions shown in the illustration.
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*1 |
Spring Nut |
- |
- |
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*a |
Depression |
*b |
Pin of No. 1 Radiator Grille Garnish |
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*c |
Center Line |
- |
- |
HINT:
- Make sure to make the depressions so they are aligned with the center line of the pin of the No. 1 radiator grille garnish.
- Make sure to make the depressions correctly so that a plier nipper (side cutters) can be used to pinch the spring nuts.
(2) Using a plier nipper (side cutters), rotate the 2 spring nuts to align the cutouts of each spring nut as shown in the illustration.
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*a |
90° |
*b |
Depression |
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*c |
Cutout |
- |
- |
(3) Using a plier nipper (side cutters), deform each spring nut as shown in the illustration and then remove the 2 spring nuts.
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*a |
Cutout |
- |
- |
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(4) For type A and type B, disengage the 4 claws and 2 guides and 2 pins as shown in the illustration to remove the No. 1 radiator grille garnish. |
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(5) For type C, disengage the 2 claws and 3 guides as shown in the illustration to remove the No. 1 radiator grille garnish. |
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4. REMOVE RADIATOR GRILLE MOULDING
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(a) Remove the 8 screws. |
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(b) Disengage the 8 claws to remove the radiator grille moulding.
Removal
REMOVAL
PROCEDURE
1. REMOVE RADIATOR GRILLE
(a) w/ Toyota Safety Sense P
(1) Disconnect the connector.
(2) Disengage the clamp.
(b ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL RADIATOR GRILLE
(a) Engage the 10 guides to install the radiator grille.
(b) Install the 2 clips.
(c) Install the 2 screws.
(d) Remove the protective tape.
(e) ...
Other materials:
Multi-terrain Select Indicator Light Remains ON
DESCRIPTION
Refer to Multi-terrain Select Indicator Light does not Come ON (See page
).
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
When replacing the skid control ECU (master cylinder solenoid), perform
calibration (See page
).
Inspect the fuses for circuits related ...
Cargo Light
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE ROOF HEADLINING ASSEMBLY
for Double Cab:
(See page
)
for Access Cab:
(See page
)
2. REMOVE CARGO LIGHT ASSEMBLY (CENTER STOP LIGHT ASSEMBLY)
(a) Remove the 2 nuts.
...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT LOWER ARM BUSH NO. 1
(a) Install a new lower arm bush using SST, a press and steel plate.
SST: 09631-12090
SST: 09631-32020
NOTICE:
Push the lower arm bush in until the bush positioning protrusions come to the
positions shown in the illustration.
2. ...
