Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Removal

REMOVAL

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here 2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click here 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 4. REMOVE FAN AND GENERATOR V BELT (for 2TR-FE)

4. REMOVE FAN AND GENERATOR V BELT (for 2TR-FE)

Click here 5. REMOVE GENERATOR ASSEMBLY (for 2GR-FKS)

5. REMOVE GENERATOR ASSEMBLY (for 2GR-FKS)

Click here 6. REMOVE FRONT UPPER FENDER APRON SEAL

6. REMOVE FRONT UPPER FENDER APRON SEAL

(a) Using a clip remover, disengage the 5 clips to remove the front upper fender apron seal.

7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2TR-FE)

(a) Remove the bolt A.

(a) Remove the bolt A.

(b) Remove the bolt B to disconnect the suction hose sub-assembly.

(c) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

8. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2GR-FKS)

(a) Remove the bolt A.

(a) Remove the bolt A.

(b) Remove the bolt A to disconnect the suction hose sub-assembly.

(c) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

9. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt to disconnect the discharge hose sub-assembly.

(a) Remove the bolt to disconnect the discharge hose sub-assembly.

(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

10. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2TR-FE)

(a) Disconnect the connector.

(b) Remove the 2 bolts and 2 nuts.

(c) Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and cooler compressor assembly.

11. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2GR-FKS)

(a) Disconnect the connector.

(b) Remove the 2 bolts and 2 nuts.

(c) Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and cooler compressor assembly.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION *1 COMPRESSOR PICK UP SENSOR *2 MAGNET CLUTCH ASSEMBLY *3 PRESSURE R ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE PRESSURE RELIEF VALVE (a) Remove the pressure relief valve and O-ring. 2. REMOVE MAGNET CLUTCH ASSEMBLY (a) Secure the cooler compressor assembly in a vise bet ...

Other materials:

Inspection
INSPECTION PROCEDURE 1. INSPECT MAGNET CLUTCH ASSEMBLY (a) Inspect the magnet clutch assembly. Text in Illustration *a Component without harness connected (Magnet Clutch Assembly) ...

Starting System
Parts Location PARTS LOCATION ILLUSTRATION ILLUSTRATION Precaution PRECAUTION 1. IGNITION SWITCH EXPRESSIONS (a) The type of ignition switch used on this model differs depending on the specifications of the vehicle. The expressions listed in the table below are used in this section. ...

Installation
INSTALLATION PROCEDURE 1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (a) Connect the actuator hose and connector. (b) Install the No. 1 mounting support with the 3 bolts. Torque: 186 N·m {1899 kgf·cm, 138 ft·lbf} (c) Install the No. 2 mounting support with the 2 bolts. Torque: 160 N ...

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