Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. REMOVE TRANSFER CASE LOWER PROTECTOR
5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. REMOVE TRANSFER CASE OIL SEAL
|
(a) Using SST, remove the transfer case oil seal. SST: 09950-40011 09951-04020 09952-04010 09953-04030 09954-04010 09955-04031 09957-04010 09958-04011 Text in Illustration
NOTICE: Apply a lubricant to the threads and end of SST. |
|
8. INSTALL TRANSFER CASE OIL SEAL
(a) Coat the lip of a new transfer case oil seal with MP grease.
|
(b) Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case. SST: 09710-30041 09710-03221 SST: 09950-60010 09951-00600 09951-00650 09952-06010 SST: 09950-70010 09951-07150 |
|
9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
11. INSTALL TRANSFER CASE LOWER PROTECTOR
12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
13. ADD TRANSFER OIL
14. INSPECT FOR TRANSFER OIL LEAK
Installation
Transfer Case Rear Oil SealCD Sound Skips
PROCEDURE
1.
CHECK CD
(a) Check that the CD is not deformed or cracked.
OK:
No deformation or cracks on the CD
NG
CD IS FAULTY
OK
...
Cooling System
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT FOR COOLANT LEAK
CAUTION:
Do not remove the radiator cap sub-assembly, cylinder block drain cock plug or
radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized,
hot engine coolant and stea ...
Operation Check
OPERATION CHECK
1. OPERATION DESCRIPTION
(a) Push-button start function:
(1) When the electrical key transmitter sub-assembly is in a detection area inside
the vehicle and the brake pedal is depressed, the engine is started by pressing
the engine switch.
(2) When the electrical key transmitt ...