Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Be sure to perform this procedure with several people as the transfer assembly is very heavy.

PROCEDURE

1. INSTALL TRANSFER CASE LOWER PROTECTOR

(a) Install the transfer case lower protector with the 4 bolts.

Torque:

18 N·m {184 kgf·cm, 13 ft·lbf}

2. INSTALL TRANSFER ASSEMBLY

(a) Install the transfer assembly and 2 clamps with the 8 bolts.

NOTICE:

Do not damage the lip of the transfer adapter oil seal.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

3. CONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY

(a) Connect the 2 transfer breather hose sub-assemblies.

(b) Engage the 2 clamps to connect the 2 transfer breather hose sub-assemblies.

4. CONNECT WIRE HARNESS

(a) for 2GR-FKS:

(1) Engage the 3 clamps to connect the wire harness.

(2) Connect the connector.

(b) for 2TR-FE:

(1) Engage the 4 clamps to connect the wire harness.

(2) Connect the connector.

5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

8. INSTALL PROPELLER SHAFT ASSEMBLY FRONT

8. INSTALL PROPELLER SHAFT ASSEMBLY FRONT

9. ADD TRANSFER OIL

9. ADD TRANSFER OIL

10. INSPECT FOR TRANSFER OIL LEAK

10. INSPECT FOR TRANSFER OIL LEAK

Removal
REMOVAL PROCEDURE 1. DRAIN TRANSFER OIL 2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 4. SUPPORT TRANSMISSION ASSEMBLY 5. REMOVE NO ...

Transfer Case Front Oil Seal
Components COMPONENTS ILLUSTRATION Replacement REPLACEMENT PROCEDURE 1. DRAIN TRANSFER OIL 2. SUPPORT TRANSMISSION ASSEMBLY 3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 4. ...

Other materials:

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (a) Using hot-melt glue, install the No. 2 antenna cord sub-assembly as shown in the illustration. 2. INSTALL NO. 1 ROOF WIRE (w/ Vanity Light) (a) w/ EC Mirror: (1) Align the aiming tape as shown in the illustration. ...

Removal
REMOVAL CAUTION / NOTICE / HINT NOTICE: Release the vacuum from booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster. PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnect ...

How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: Use the following procedures to troubleshoot the cruise control system. *: Use the Techstream. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT ...

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