Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
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(a) Using SST, remove the transfer extension housing type T oil seal. SST: 09308-00010 NOTICE: Be careful not to damage the transfer extension housing type T oil seal and extension housing contact surface. |
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5. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
(a) Coat the lip of a new transfer extension housing type T oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer extension housing type T oil seal as shown in the illustration. SST: 09631-12090 SST: 09950-60010 09951-00600 SST: 09950-70010 09951-07100 Drive in depth (A): 48.5 to 49.5 mm (1.910 to 1.948 in.) NOTICE: Be careful not to damage the transfer extension housing type T oil seal. |
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6. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
8. ADD TRANSFER OIL
9. CHECK FOR TRANSFER OIL LEAK
Transfer Case Front Oil Seal
Transfer OilRemoval
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
When removing the moulding, heat the vehicle body and moulding using
a heat light.
Heating Temperature
Item
...
Precaution
PRECAUTION
1. PRECAUTIONS FOR REFRIGERANT HFO-1234yf (R1234yf)
(a) Compatibility
(1) The parts used in the refrigerant cycle, the compressor oil, etc. of the
HFO-1234yf (R1234yf) system are not compatible with the conventional HFC-134a (R134a)
system.
(b) HFO-1234yf (R1234yf) Refrigerant
(1 ...
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
When removing the name plates or stripe tapes, heat the vehicle body or tail
gate and name plates or stripe tapes using a heat light.
Heating Temperature
Item
Temperature
Vehicle Body or Tail Gate
40 to 60 ...