DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
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(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 SST: 09202-00021 09202-01010 09202-01020 |
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(b) Remove the valve spring retainer, inner compression spring and intake valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
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(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-01010 09202-01020 SST: 09202-00021 |
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(b) Remove the valve spring retainer, inner compression spring and exhaust valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
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(a) Using needle-nose pliers, remove the valve stem oil seals. |
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4. REMOVE VALVE SPRING SEAT
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(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets. Text in Illustration
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6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets. Text in Illustration
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7. REMOVE NO. 3 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets. Text in Illustration
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8. REMOVE UNION
NOTICE:
It is not necessary to remove the union unless it is being replaced.
9. REMOVE STUD BOLT
NOTICE:
If the stud bolt is deformed or the threads are damaged, replace it.
Precaution
InspectionOpen in Bus 2 Main Bus Line
DESCRIPTION
There may be an open circuit in one of the CAN main bus lines and/or a central
gateway ECU (network gateway ECU) branch lines when the resistance between terminals
18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is 70 Ω
or higher.
Detection It ...
Inverter Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT INVERTER RELAY
(a) Check the resistance.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
...
Clutch Master Cylinder
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install the clutch master cylinder assembly to the clutch pedal support with
the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
(b) Install the clutch start swi ...