DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 SST: 09202-00021 09202-01010 09202-01020 |
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(b) Remove the valve spring retainer, inner compression spring and intake valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-01010 09202-01020 SST: 09202-00021 |
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(b) Remove the valve spring retainer, inner compression spring and exhaust valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
(a) Using needle-nose pliers, remove the valve stem oil seals. |
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4. REMOVE VALVE SPRING SEAT
(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets. Text in Illustration
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6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets. Text in Illustration
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7. REMOVE NO. 3 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets. Text in Illustration
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8. REMOVE UNION
NOTICE:
It is not necessary to remove the union unless it is being replaced.
9. REMOVE STUD BOLT
NOTICE:
If the stud bolt is deformed or the threads are damaged, replace it.
Clutch start cancel switch
The switch allows the vehicle to be driven out of difficult situations by cranking
the engine with the clutch engaged.
Never use the switch for normal engine starting. Be sure to follow the starting
procedure.
Press the CLUTCH START CANCEL switch to cancel the clutch start system when the
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Lost Communication With ECM/PCM "A" Missing Message (U010087)
DESCRIPTION
The engine control unit and transmission control unit are located inside the
ECM. The engine control unit intercommunicates with the transmission control ECU
via CAN communication. If there is a problem in this intercommunication, the ECM
stores this DTC.
DTC Code
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK STEERING WHEEL FREE PLAY
(a) Stop the vehicle and align the tires facing straight ahead.
(b) Gently turn the steering wheel right and left by hand, and check
the steering wheel free play.
Maximum free play:
30 mm (1.18 in.)
Text i ...