Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

SST: 09202-00021

09202-01010

09202-01020

(b) Remove the valve spring retainer, inner compression spring and intake valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the valve spring retainer, inner compression spring and exhaust valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the valve stem oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

7. REMOVE NO. 3 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

8. REMOVE UNION

NOTICE:

It is not necessary to remove the union unless it is being replaced.

9. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or the threads are damaged, replace it.

Precaution
PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minim ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER HEAD SUB-ASSEMBLY (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces where the cylinder head contacts the cy ...

Other materials:

Data List / Active Test
DATA LIST / ACTIVE TEST HINT: By accessing the Data List displayed on the Techstream, you can perform such functions as reading the values of switches and sensors without removing any parts. Reading the Data List is the first step of troubleshooting and is one method to shorten labor time. ...

General maintenance
Listed below are the general maintenance items that should be performed at the intervals specified in the “Scheduled Maintenance Guide” or “Owner’s Manual Supplement”. It is recommended that any problem you notice should be brought to the attention of your Toyota dealer or qualified ...

Evaporator Temperature Sensor Circuit (B1413)
DESCRIPTION The cooler thermistor sensor (evaporator temperature sensor) is installed on the evaporator in the air conditioner unit to detect the temperature of the cooled air that has passed through the evaporator and is used to control the air conditioning. It sends signals to the air condi ...

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