Toyota Tacoma 2015-2018 Service Manual: Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
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(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 SST: 09202-00021 09202-01010 09202-01020 |
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(b) Remove the valve spring retainer, inner compression spring and intake valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
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(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-01010 09202-01020 SST: 09202-00021 |
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(b) Remove the valve spring retainer, inner compression spring and exhaust valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
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(a) Using needle-nose pliers, remove the valve stem oil seals. |
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4. REMOVE VALVE SPRING SEAT
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(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets. Text in Illustration
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6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets. Text in Illustration
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7. REMOVE NO. 3 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from a straight screw plug or the plug is corroded, replace it.
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(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets. Text in Illustration
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8. REMOVE UNION
NOTICE:
It is not necessary to remove the union unless it is being replaced.
9. REMOVE STUD BOLT
NOTICE:
If the stud bolt is deformed or the threads are damaged, replace it.
Precaution
PRECAUTION
HINT:
Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum
and maximum values should be used as a reference only.
When both standard and maximum or minim ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CYLINDER HEAD SUB-ASSEMBLY
(a) Using a precision straightedge and feeler gauge, measure the warpage of the
contact surfaces where the cylinder head contacts the cy ...
Other materials:
Customer Assistance
Offices
Opel encourages customers to call
the toll-free number for assistance.
However, if a customer wishes to
write or e-mail Opel, the letter
should be addressed to:
United States and Puerto Rico
Opel Customer Assistance Center
P.O. Box 33136
Detroit, MI 48232-5136
www.Opel.com
1-800-521-7300
1-800-832- ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for both the RH and LH sides.
The procedure described below is for the LH side.
PROCEDURE
1. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY
(a) Engage the guide to temporarily install the front ...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
When installing, coat the parts indicated by the arrows with power steering fluid
(See page ).
PROCEDURE
1. INSTALL VANE PUMP HOUSING OIL SEAL
(a) Coat a new vane pump housing oil seal lip with power steering fluid.
(b) Using SST and a press, in ...
