Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

SST: 09202-00021

09202-01010

09202-01020

(b) Remove the valve spring retainer, inner compression spring and intake valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the valve spring retainer, inner compression spring and exhaust valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the valve stem oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

7. REMOVE NO. 3 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

8. REMOVE UNION

NOTICE:

It is not necessary to remove the union unless it is being replaced.

9. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or the threads are damaged, replace it.

Precaution
PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minim ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER HEAD SUB-ASSEMBLY (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces where the cylinder head contacts the cy ...

Other materials:

Open in Bus 2 Main Bus Line
DESCRIPTION There may be an open circuit in one of the CAN main bus lines and/or a central gateway ECU (network gateway ECU) branch lines when the resistance between terminals 18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is 70 Ω or higher. Detection It ...

Inverter Relay
On-vehicle Inspection ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT INVERTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition ...

Clutch Master Cylinder
Components COMPONENTS ILLUSTRATION Installation INSTALLATION PROCEDURE 1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (a) Install the clutch master cylinder assembly to the clutch pedal support with the 2 bolts. Torque: 12 N·m {120 kgf·cm, 9 ft·lbf} (b) Install the clutch start swi ...

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