INSTALLATION
PROCEDURE
1. INSTALL FLYWHEEL HOUSING SIDE COVER
(a) Install the flywheel housing side cover to the cylinder block sub-assembly.
2. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
(b) Connect the engine wire with the bolt and nut.
Torque:
Bolt :
8.0 N·m {82 kgf·cm, 71 in·lbf}
Nut :
9.8 N·m {100 kgf·cm, 87 in·lbf}
(c) Close the terminal cap.
(d) Connect the starter assembly connector.
(e) Connect the engine wire with the bolt.
Torque:
13 N·m {133 kgf·cm, 10 ft·lbf}
3. INSTALL STARTER COVER
(a) Install the starter cover with the 3 bolts.
Torque:
12 N·m {117 kgf·cm, 8 ft·lbf}
4. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
Click here
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
Removal
ReassemblyHow To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
Techstream can be used in steps 3, 6, 9 and 12.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
CUSTOMER PROBLEM ANALYSIS
...
Components
COMPONENTS
ILLUSTRATION
HINT:
The following specifications are for BD20D (w/o Differential Lock). BD20D differentials
are equipped with M8 rear differential carrier to rear axel housing fasteners.
ILLUSTRATION
ILLUSTRATION
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT CRANKSHAFT OIL SEAL
(a) Using SST and a hammer, tap in a new oil seal until its surface is
flush with the timing chain cover assembly edge.
SST: 09223-22010
SST: 09506-35010
NOTICE:
Keep the lip free from foreign matt ...