REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page
)
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. REMOVE RADIATOR SIDE DEFLECTOR LH
|
(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector LH.
8. REMOVE RADIATOR SIDE DEFLECTOR RH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector RH.
9. REMOVE NO. 1 RADIATOR HOSE
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(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly. |
|
10. REMOVE NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
|
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(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly. |
|
11. DISCONNECT RADIATOR RESERVE TANK HOSE
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(a) Disconnect the radiator reserve tank hose from the radiator assembly. |
|
12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) w/o Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
|
(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
(b) w/ Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
13. REMOVE FAN SHROUD
|
(a) Loosen the 4 nuts holding the fan with fluid coupling. |
|
(b) Remove the fan and generator V belt (See page
).
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(c) Remove the 2 bolts holding the fan shroud. |
|
(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.
NOTICE:
Be careful not to damage the radiator core.
(e) Remove the fan pulley from the engine water pump assembly.
14. REMOVE RADIATOR ASSEMBLY
|
(a) Remove the 4 bolts. Text in Illustration
|
|
(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.
Disassembly
InspectionMeter Illumination does not Dim at Night
DESCRIPTION
In this circuit, the combination meter assembly auto dimmer signals from the
main body ECU using the CAN communication system (CAN V1 Bus). When the combination
meter assembly an auto dimmer signal, it dims the meter illumination (warning and
indicator lights). The main body ECU ( ...
Clearance Sonar Main Switch
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL
(See page )
2. REMOVE BACK SONAR OR CLEARANCE SONAR SWITCH ASSEMBLY
(a) Disengage the 2 claws to remove the back sonar or clearance sonar
switch assembly.
...
Clutch Accumulator
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
(a) Install the clutch accumulator assembly to the manual transmission assembly
with the 3 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
(b) Using a union nut wrench, co ...