REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page
)
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. REMOVE RADIATOR SIDE DEFLECTOR LH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector LH.
8. REMOVE RADIATOR SIDE DEFLECTOR RH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector RH.
9. REMOVE NO. 1 RADIATOR HOSE
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(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly. |
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10. REMOVE NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
|
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(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly. |
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11. DISCONNECT RADIATOR RESERVE TANK HOSE
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(a) Disconnect the radiator reserve tank hose from the radiator assembly. |
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12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) w/o Air Cooled Transmission Oil Cooler:
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(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
(b) w/ Air Cooled Transmission Oil Cooler:
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(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
13. REMOVE FAN SHROUD
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(a) Loosen the 4 nuts holding the fan with fluid coupling. |
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(b) Remove the fan and generator V belt (See page
).
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(c) Remove the 2 bolts holding the fan shroud. |
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(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.
NOTICE:
Be careful not to damage the radiator core.
(e) Remove the fan pulley from the engine water pump assembly.
14. REMOVE RADIATOR ASSEMBLY
|
(a) Remove the 4 bolts. Text in Illustration
|
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(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.
Disassembly
InspectionSystem Description
SYSTEM DESCRIPTION
1. WIRELESS DOOR LOCK CONTROL SYSTEM
The wireless door lock control system functions to lock and unlock all the doors
from a distance. The system is controlled by a door control transmitter module set
sub-assembly which sends radio waves to the door control receiver. The mai ...
Rear Door(for Access Cab)
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
Use the same procedures for both the LH and RH sides.
The procedure described below is for the LH side.
Centering bolts are used to mount the door hinge to the vehicle body
and door. The door cannot be adjusted with the ce ...
Front Door Courtesy Switch
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DOOR COURTESY SWITCH
(a) Check the resistance.
(1) Measure the resistance using an ohmmeter, and check the results in accordance
with the value( s) in the table below.
Standard:
Tester Connection
Condition
...