REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page
)
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. REMOVE RADIATOR SIDE DEFLECTOR LH
|
(a) Remove the clip. |
|
(b) Disengage the 3 claws and remove the radiator side deflector LH.
8. REMOVE RADIATOR SIDE DEFLECTOR RH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector RH.
9. REMOVE NO. 1 RADIATOR HOSE
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(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly. |
|
10. REMOVE NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
|
|
(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly. |
|
11. DISCONNECT RADIATOR RESERVE TANK HOSE
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(a) Disconnect the radiator reserve tank hose from the radiator assembly. |
|
12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) w/o Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
|
(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
(b) w/ Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
13. REMOVE FAN SHROUD
|
(a) Loosen the 4 nuts holding the fan with fluid coupling. |
|
(b) Remove the fan and generator V belt (See page
).
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(c) Remove the 2 bolts holding the fan shroud. |
|
(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.
NOTICE:
Be careful not to damage the radiator core.
(e) Remove the fan pulley from the engine water pump assembly.
14. REMOVE RADIATOR ASSEMBLY
|
(a) Remove the 4 bolts. Text in Illustration
|
|
(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.
Disassembly
InspectionMotor Malfunction (C1427)
DESCRIPTION
DTC No.
Detection Item
DTC Detection Condition
Trouble Area
C1427
Motor Malfunction
Actuator pump motor does not operate properly.
Brake actuator assembly (Ground circuit)
Brak ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE DRUM INSIDE DIAMETER
(a) Using a brake drum gauge or equivalent, measure the inside diameter of the
drum.
Standard inside diameter:
254 mm (10.00 in.)
Maximum inside diameter:
256 mm (10.08 in.)
If the inside diameter is greater than the maximum, r ...
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT DOOR SCUFF PLATE LH
for Double Cab:
Click here
for Access Cab:
Click here
2. REMOVE COWL SIDE TRIM BOARD LH
Click here
3. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY
Click here
4. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
Cli ...