Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Cooling / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install the engine water pump assembly and a new gasket to the timing chain cover assembly with the 15 bolts.

Torque:

for Bolt A and B :

11 N·m {112 kgf·cm, 8 ft·lbf}

for Bolt C :

21 N·m {214 kgf·cm, 15 ft·lbf}

for Bolt D :

43 N·m {438 kgf·cm, 32 ft·lbf}

NOTICE:

Be sure to apply adhesive to the 2 bolts labeled B before reusing them, or replace them with new ones if necessary.
Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Make sure that there is no oil on the threads of the bolts labeled C, D.

2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulley sub-assemblies to the timing chain cover assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

3. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump assembly to the timing chain cover assembly with the 2 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

5. INSTALL COOLER COMPRESSOR ASSEMBLY

(See page 6. INSTALL FAN SHROUD )

6. INSTALL FAN SHROUD

7. INSTALL TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Engage the clamp to install the 2 transmission oil cooler hoses to the fan shroud.

8. CONNECT RADIATOR RESERVE TANK HOSE

9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL NO. 1 RADIATOR HOSE

11. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(See page 2gr-fks Emission Control )

Removal

REMOVAL PROCEDURE 1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (See page ) 2. REMOVE NO. 1 RADIATOR HOSE 3. REMOVE NO. 2 RADIATOR HOSE 4. DISCONNECT RADIATOR RESERVE TANK HOSE 5 ...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY (for Vehicle not Involved in Collision) (a) Perform a diagnostic system check (See page ). (b) With the lower No. 2 instrument panel airbag assembly ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder head gasket. Standard warpage: 0 to 0.05 mm (0 to 0.00197 in.) Maximum warpage: 0.07 mm (0.00276 ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL FRONT AXLE HUB OIL SEAL (a) Using a brass bar and a hammer, install a new front axle hub oil seal. NOTICE: Do not damage the oil seal. 2. INSTALL FRONT AXLE WITH ABS ROTOR BEARING ASSEMBLY (a) Using SST and a press, install a new bearing onto the front axle ...