DISASSEMBLY
PROCEDURE
1. REMOVE RADIATOR DRAIN COCK PLUG
(a) Remove the radiator drain cock plug from the radiator assembly.
(b) Remove the O-ring from the radiator drain cock plug.
2. REMOVE RADIATOR TO SUPPORT SEAL
(a) Remove the 2 radiator to support seals from the radiator assembly. Text in Illustration
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3. REMOVE RADIATOR SUPPORT BUSHING
(a) Remove the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings from the radiator assembly. Text in Illustration
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(b) Remove the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings from the radiator assembly.
4. ASSEMBLE SST
(a) Engage the claw with the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01030 |
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(b) While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm (0.00787 and 0.0118 in.), using the stopper bolt.
Dimension B:
0.2 to 0.3 mm (0.00787 to 0.0118 in.)
NOTICE:
If the stopper bolt cannot be adjusted, the claw may be damaged.
5. UNCAULK CORE PLATE
(a) Straighten the core plate by gripping it with SST until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01030 |
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6. REMOVE UPPER RADIATOR TANK
(a) Lightly tap the radiator tank bracket (or radiator tank pipe) with a plastic hammer to remove the upper radiator tank. |
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7. REMOVE LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE REAR BUMPER HOLE COVER
(a) Disengage the 2 clips to remove the rear bumper hole cover.
2. REMOVE REAR BUMPER PAD SUB-ASSEMBLY
(a) Separate the 2 license plate light assemblies as shown in the illustr ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use this procedure to troubleshoot the seat heater system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
...
Off-road precautions (4WD models and PreRunner)
This vehicle has higher ground clearance and narrower tread in relation to
the height of its center of gravity to make it capable of performing in a wide variety
of off-road applications.
Off-road vehicle feature
● Specific design characteristics give it a higher center of gravity than o ...