DISASSEMBLY
PROCEDURE
1. REMOVE RADIATOR DRAIN COCK PLUG
(a) Remove the radiator drain cock plug from the radiator assembly.
(b) Remove the O-ring from the radiator drain cock plug.
2. REMOVE RADIATOR TO SUPPORT SEAL
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(a) Remove the 2 radiator to support seals from the radiator assembly. Text in Illustration
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3. REMOVE RADIATOR SUPPORT BUSHING
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(a) Remove the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings from the radiator assembly. Text in Illustration
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(b) Remove the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings from the radiator assembly.
4. ASSEMBLE SST
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(a) Engage the claw with the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01030 |
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(b) While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm (0.00787 and 0.0118 in.), using the stopper bolt.
Dimension B:
0.2 to 0.3 mm (0.00787 to 0.0118 in.)
NOTICE:
If the stopper bolt cannot be adjusted, the claw may be damaged.
5. UNCAULK CORE PLATE
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(a) Straighten the core plate by gripping it with SST until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01030 |
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6. REMOVE UPPER RADIATOR TANK
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(a) Lightly tap the radiator tank bracket (or radiator tank pipe) with a plastic hammer to remove the upper radiator tank. |
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7. REMOVE LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
