Toyota Tacoma 2015-2018 Service Manual: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 3 REAR BODY NAME PLATE (for 2GR-FKS)
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2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD)
3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH
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(a) Engage the claw to install the side gate support female hinge RH. |
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4. INSTALL TAIL GATE HINGE ASSEMBLY RH
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(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly RH with the bolt and 2 screws. Torque: Bolt : 27 N·m {275 kgf·cm, 20 ft·lbf} Screw : 27 N·m {275 kgf·cm, 20 ft·lbf} |
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5. INSTALL TAIL GATE HINGE ASSEMBLY LH
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(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly LH with the bolt and 2 screws. Torque: Bolt : 27 N·m {275 kgf·cm, 20 ft·lbf} Screw : 27 N·m {275 kgf·cm, 20 ft·lbf} |
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6. INSTALL TAIL GATE STAY ASSEMBLY
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(a) Using a T40 "TORX" socket wrench, install the tail gate stay assembly with the tail gate stay shaft and washer. Torque: 26 N·m {260 kgf·cm, 19 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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7. INSTALL TAIL GATE STAY STOPPER
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(a) Using a T40 "TORX" socket wrench, install the tail gate stopper with the tail gate stay shaft. Torque: 26 N·m {260 kgf·cm, 19 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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8. INSTALL TAIL GATE
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(a) Install the tail gate onto the vehicle by engaging the hinge on the left side first and then the hinge on the right side. NOTICE: Be careful not to drop the tail gate. |
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(b) Engage the tail gate stay to the tail gate stay stopper as shown in the illustration. HINT: Use the same procedure for the LH side and RH side. |
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(c) Engage the 2 guides and 2 claws to connect the wire harness from the tail gate. |
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(d) Engage the clamp.
Text in Illustration|
*a |
Guide |
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*b |
Clamp |
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(e) Engage the clamp. |
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9. INSTALL TAIL GATE LOCK STRIKER
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock striker with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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10. INSTALL TAIL GATE HANDLE ASSEMBLY
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(a) Engage the guide to install the tail gate handle assembly. |
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(b) Install the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
11. INSTALL TAIL GATE LOCK CONTROL LINK
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(a) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate lock assembly LH. Text in Illustration
HINT: Use the same procedure for the LH side and RH side. |
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12. INSTALL TAIL GATE LOCK ASSEMBLY LH
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly LH with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
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(b) Engage the clamp.
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(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly. Text in Illustration
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13. INSTALL TAIL GATE LOCK ASSEMBLY RH
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly RH with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
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(b) Engage the clamp.
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(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly. Text in Illustration
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14. INSTALL REAR TELEVISION CAMERA ASSEMBLY
15. INSTALL TAIL GATE SERVICE HOLE COVER
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(a) Using a T30 "TORX" socket wrench, install the tail gate service hole cover with the 8 screws. |
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16. INSTALL TAIL GATE PROTECTOR
(See page )
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TAIL GATE PROTECTOR
(See page )
2. REMOVE TAIL GATE SERVICE HOLE COVER
(a) Using a T30 "TORX" socket wrench, remove the 8 screws and tail gat ...
Tonneau Cover Assembly
Removal
REMOVAL
PROCEDURE
1. REMOVE TOP COVER SUB-ASSEMBLY
(a) Open the cover.
(b) Remove the bolt and top cover sub-assembly.
2. REMOVE RE ...
Other materials:
Customize Parameters
CUSTOMIZE PARAMETERS
1. CUSTOMIZE SMART KEY SYSTEM (for Entry Function)
HINT:
The following items can be customized.
NOTICE:
When the customer requests a change in a function, first make sure that
the function can be customized.
Record the current settings before customizing.
...
Parking Brake Cable
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DISCONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER
(See page )
2. REMOVE VOLTAGE INVERTER ASSEMBLY
(See page )
3. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Loosen the adjusting n ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedure to troubleshoot the audio and visual system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
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