INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY
(a) Install the actuator bracket with the 3 bolts in the sequence shown in the illustration. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} |
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2. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator with bracket with the 3 nuts in the sequence shown in the illustration. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration. Text in Illustration
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(c) Using a union nut wrench, install the 6 brake tubes to the brake actuator. Text in Illustration
(1) for 12 mm flare nuts : Torque: Specified tightening torque : 20 N·m {199 kgf·cm, 14 ft·lbf} HINT:
(2) for 10 mm flare nuts : Torque: Specified tightening torque : 15 N·m {155 kgf·cm, 11 ft·lbf} HINT:
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(d) Connect the brake actuator connector.
(e) Lock the connector lock lever.
NOTICE:
Make sure that the lever is locked securely.
3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2TR-FE)
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4. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2TR-FE)
5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2TR-FE)
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6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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7. FILL RESERVOIR WITH BRAKE FLUID
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8. BLEED MASTER CYLINDER
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9. BLEED BRAKE LINE
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10. BLEED BRAKE ACTUATOR
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11. INSPECT FLUID LEVEL IN RESERVOIR
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12. INSPECT FOR BRAKE FLUID LEAK
13. CHECK BRAKE ACTUATOR WITH TECHSTREAM
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14. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION
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15. CHECK AND CLEAR DTC
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Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply lithium soap base glycol grease to 2 new grommets.
(b) Install the 2 grommets onto the brake master cylinder reservoir.
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Install the brake master cylinder reservoi ...
Rear Seat Inner Belt Assembly(for Access Cab)
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY
(a) Open the 2 anchor covers.
(b) Loosen the 2 bolts to remove the 2 rear No. 1 seat inner belt assemblies.
Installation
I ...
Hydraulic Test
HYDRAULIC TEST
1. PERFORM HYDRAULIC TEST
(a) Measure the line pressure.
CAUTION:
The line pressure test should always be performed with at least 2 people. One
person should observe the condition of the wheels and wheel chocks while the other
is performing the test.
NOTICE:
Perform ...