Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY

(a) Install the actuator bracket with the 3 bolts in the sequence shown in the illustration. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

2. INSTALL BRAKE ACTUATOR ASSEMBLY

(a) Install the brake actuator with bracket with the 3 nuts in the sequence shown in the illustration. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE: Be careful not to damage the brake tubes and wire harness.

(b) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration. Text in Illustration *a RR LH *b RR RH *c FR LH *d FR RH *e RR Master Cylinder *f FR Master Cylinder

(c) Using a union nut wrench, install the 6 brake tubes to the brake actuator. Text in Illustration *a Torque Wrench Fulcrum Length (1) for 12 mm flare nuts : Torque: Specified tightening torque : 20 N·m {199 kgf·cm, 14 ft·lbf} HINT: Calculate the torque wrench reading when changing the fulcrum length of the torque wrench. Click here When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 300 mm (11.8 in.)): 18 N*m (187 kgf*cm, 13 ft.*lbf) (2) for 10 mm flare nuts : Torque: Specified tightening torque : 15 N·m {155 kgf·cm, 11 ft·lbf} HINT: Calculate the torque wrench reading when changing the fulcrum length of the torque wrench. Click here When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 300 mm (11.8 in.)): 14 N*m (145 kgf*cm, 10 ft.*lbf)

(d) Connect the brake actuator connector.

(e) Lock the connector lock lever.

NOTICE:

Make sure that the lever is locked securely.

3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2TR-FE)

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4. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2TR-FE)

5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2TR-FE)

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6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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7. FILL RESERVOIR WITH BRAKE FLUID

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8. BLEED MASTER CYLINDER

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9. BLEED BRAKE LINE

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10. BLEED BRAKE ACTUATOR

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11. INSPECT FLUID LEVEL IN RESERVOIR

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12. INSPECT FOR BRAKE FLUID LEAK

13. CHECK BRAKE ACTUATOR WITH TECHSTREAM

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14. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

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15. CHECK AND CLEAR DTC

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