INSTALLATION
PROCEDURE
1. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
(a) Remove SST from the extension housing.
(b) Install the propeller shaft to the extension housing.
(c) Completely remove any oil or the like and clean the contact surfaces of the propeller shaft flange and differential flange.
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(d) Align the matchmarks on the propeller shaft flange and differential flange. Text in Illustration
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(e) for Differential Type BD20:
(1) Install the propeller shaft with the 4 bolts, 4 washers and 4 nuts.
Torque:
88 N·m {899 kgf·cm, 65 ft·lbf}
(f) for Differential Type BD22:
(1) Install the propeller shaft with the 4 washers and 4 nuts.
Torque:
88 N·m {899 kgf·cm, 65 ft·lbf}
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(g) Temporarily install the center No. 2 support bearing assembly with the 2 bolts. Text in Illustration
HINT: Make sure the bearing is installed with the drain hole facing downwards. |
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(h) Adjust the center No. 2 support bearing assembly. Text in Illustration
HINT:
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(i) Tighten the 2 bolts.
Torque:
36 N·m {369 kgf·cm, 27 ft·lbf}
2. INSPECT FOR TRANSMISSION OIL LEAK
Inspection
ReassemblyParts Location
PARTS LOCATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
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Clutch start cancel switch
The switch allows the vehicle to be driven out of difficult situations by cranking
the engine with the clutch engaged.
Never use the switch for normal engine starting. Be sure to follow the starting
procedure.
Press the CLUTCH START CANCEL switch to cancel the clutch start system when the
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Transfer Case Rear Oil Seal
Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page )
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
( ...