INSTALLATION
PROCEDURE
1. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
(a) Remove SST from the extension housing.
(b) Install the propeller shaft to the extension housing.
(c) Completely remove any oil or the like and clean the contact surfaces of the propeller shaft flange and differential flange.
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(d) Align the matchmarks on the propeller shaft flange and differential flange. Text in Illustration
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(e) for Differential Type BD20:
(1) Install the propeller shaft with the 4 bolts, 4 washers and 4 nuts.
Torque:
88 N·m {899 kgf·cm, 65 ft·lbf}
(f) for Differential Type BD22:
(1) Install the propeller shaft with the 4 washers and 4 nuts.
Torque:
88 N·m {899 kgf·cm, 65 ft·lbf}
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(g) Temporarily install the center No. 2 support bearing assembly with the 2 bolts. Text in Illustration
HINT: Make sure the bearing is installed with the drain hole facing downwards. |
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(h) Adjust the center No. 2 support bearing assembly. Text in Illustration
HINT:
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(i) Tighten the 2 bolts.
Torque:
36 N·m {369 kgf·cm, 27 ft·lbf}
2. INSPECT FOR TRANSMISSION OIL LEAK
Inspection
ReassemblyCheck For Intermittent Problems
CHECK FOR INTERMITTENT PROBLEMS
HINT:
Inspect the vehicle ECM using check mode. Intermittent problems are easier to
detect with the Techstream when the ECM is in check mode. In check mode, the ECM
uses 1 trip detection logic, which is more sensitive to malfunctions than normal
mode (default) ...
Removal
REMOVAL
PROCEDURE
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE FRONT WHEELS
3. REMOVE FRONT UPPER FENDER APRON SEAL
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4. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
6. REMOVE FRONT DIFFERENTIAL CARRI ...
Transfer System
Precaution
PRECAUTION
Before disassembly, clean the transfer assembly and remove any deposited
sand and mud to prevent it from entering the transfer during disassembly
and assembly.
When removing any light alloy parts such as the transfer covers, do
not pry them off with a ...