Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Inspection

INSPECTION

PROCEDURE

1. INSPECT OIL CLEARANCE

(a) Using a micrometer and caliper gauge, measure the oil seal clearance.

(a) Using a micrometer and caliper gauge, measure the oil seal clearance.

Standard clearance:

0.021 to 0.043 mm (0.0008 to 0.0017 in.)

Maximum clearance:

0.07 mm (0.0028 in.)

If it is greater than the maximum, replace the vane pump assembly.

2. INSPECT VANE PUMP ROTOR AND VANE PUMP PLATE

(a) Using a micrometer, measure the height, thickness and length of the vane

(a) Using a micrometer, measure the height, thickness and length of the vane plates.

Minimum height:

7.7 mm (0.303 in.)

Minimum thickness:

1.408 mm (0.0554 in.)

Minimum length:

11.993 mm (0.4722 in.)

(b) Using a feeler gauge, measure the clearance between a side face of the vane pump rotor groove and vane plate.

Maximum clearance:

0.025 mm (0.0012 in.)

If it is greater than the maximum, replace the vane pump assembly.

3. INSPECT FLOW CONTROL VALVE

(a) Coat the flow control valve with power steering fluid and check that it falls

(a) Coat the flow control valve with power steering fluid and check that it falls smoothly into the flow control valve hole under its own weight.

(b) Check the flow control valve for leakage. Close one of the holes and apply compressed air of 392 to 490 kPa (4 to 5 kgf/cm2, 57 to 71 psi) to the hole on the opposite side. Confirm that the air does not flow out of the end hole.

If necessary, replace the vane pump assembly.

4. INSPECT COMPRESSION SPRING

(a) Using vernier caliper, measure the free length of the spring.

(a) Using vernier caliper, measure the free length of the spring.

Minimum free length:

36.9 mm (1.453 in.)

If it is not within the specification, replace the vane pump assembly.

5. INSPECT PRESSURE PORT UNION SUB-ASSEMBLY

(a) If the union seat in the pressure port union is badly damaged, it could cause fluid leakage, so replace the vane pump assembly.

Removal
REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, mak ...

Installation
INSTALLATION PROCEDURE 1. INSTALL VANE PUMP (a) Install the vane pump assembly with the 2 bolts. Torque: 21 N·m {214 kgf·cm, 15 ft·lbf} (b) Connect the oil pressure switch conne ...

Other materials:

Installation
INSTALLATION PROCEDURE 1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (a) Install the transmission control cable assembly from outside the vehicle body and attach the 3 claws of the cable retainer. (b) Install the 2 nuts. Torque: 5.5 N·m {56 kgf·cm, 49 in·lbf} (c) Connect the transmissi ...

Road Test
ROAD TEST 1. PROBLEM SYMPTOM CONFIRMATION (a) Based on the result of the customer problem analysis, try to reproduce the symptoms. If the problem is that the transmission does not shift up or down, or that the shift point is too high or too low, conduct the following road test referring to t ...

Installation
INSTALLATION CAUTION / NOTICE / HINT NOTICE: Always use a new grommet and valve core when installing the tire pressure warning valve and transmitter. Check that the washer and nut are not damaged, and replace them if necessary. If installing a new tire pressure warning valv ...

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