DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY
(a) Mount the generator assembly in the vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(b) Install SST 1-A to the generator pulley shaft.
*a |
Hold |
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Turn |
SST: 09820-63011
09820-06010
09820-06021
(c) Install SST 1-B to SST 1-A.
(d) Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
NOTICE:
Make sure that SST is secured to the generator rotor shaft.
(e) Insert SST 2 and attach it to the generator pulley nut.
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Insert |
SST: 09820-63011
09820-06010
09820-06021
(f) To loosen the generator pulley nut, turn SST 1-A as shown in the illustration.
*a |
Hold |
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Turn |
NOTICE:
To prevent damage to the generator rotor shaft, do not loosen the generator pulley nut more than one-self of a turn.
(g) Remove SST 2 from the generator pulley shaft.
(h) Turn SST 1-B as shown in the illustration and remove SST 1-A and B.
*a |
Hold |
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Turn |
(i) Remove the pulley nut and generator pulley.
(j) Remove the generator assembly from the vise.
2. REMOVE GENERATOR REAR END COVER
(a) Place the generator assembly on the generator pulley. |
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(b) Remove the 3 bolts and generator rear end cover from the generator coil assembly.
3. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator from the generator coil assembly. |
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4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. |
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5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 through bolts. |
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(b) Using SST, remove the generator coil assembly.
*a |
Hold |
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Turn |
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
6. REMOVE GENERATOR BEARING COVER PACKING
(a) Remove the generator bearing cover packing. NOTICE: If the generator bearing cover packing breaks, remove all broken pieces. HINT: The generator bearing cover packing may be installed on the generator rotor assembly. |
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7. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly from the generator drive end frame.
8. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly. If necessary, replace the generator drive end frame bearing. |
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9. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the generator drive end frame. |
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(b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT REFRIGERANT PRESSURE
(a) This method uses a refrigerant recovery unit set to locate problem areas.
Read the refrigerant pressure when the test conditions are established.
Test conditions:
Temperature at the air inlet with the air recirculation ...
Pressure Control Solenoid "B" Electrical (Shift Solenoid Valve SL2) (P0778)
DESCRIPTION
Changing from 1st to 6th is performed by the ECM turning shift solenoid valves
SL1, SL2, SL3 and SL4 on and off. If an open or short circuit occurs in any of the
shift solenoid valves, the ECM controls the remaining normal shift solenoid valves
to allow the vehicle to be operated ...
Removal
REMOVAL
PROCEDURE
1. DRAIN AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug and gasket from the automatic transmission
assembly and drain the ATF.
(b) Install a new gasket and the drain plug to the automatic transmission assembl ...