DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY
(a) Mount the generator assembly in the vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(b) Install SST 1-A to the generator pulley shaft.
Text in Illustration
*a |
Hold |
Turn |
SST: 09820-63011
09820-06010
09820-06021
(c) Install SST 1-B to SST 1-A.
(d) Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
NOTICE:
Make sure that SST is secured to the generator rotor shaft.
(e) Insert SST 2 and attach it to the generator pulley nut.
Text in Illustration
Insert |
SST: 09820-63011
09820-06010
09820-06021
(f) To loosen the generator pulley nut, turn SST 1-A as shown in the illustration.
Text in Illustration
*a |
Hold |
Turn |
NOTICE:
To prevent damage to the generator rotor shaft, do not loosen the generator pulley nut more than one-self of a turn.
(g) Remove SST 2 from the generator pulley shaft.
(h) Turn SST 1-B as shown in the illustration and remove SST 1-A and B.
Text in Illustration
*a |
Hold |
Turn |
(i) Remove the pulley nut and generator pulley.
(j) Remove the generator assembly from the vise.
2. REMOVE GENERATOR REAR END COVER
(a) Place the generator assembly on the generator pulley. |
|
(b) Remove the 3 bolts and generator rear end cover from the generator coil assembly.
3. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator from the generator coil assembly. |
|
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. |
|
5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 through bolts. |
|
(b) Using SST, remove the generator coil assembly.
Text in Illustration
*a |
Hold |
Turn |
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
6. REMOVE GENERATOR BEARING COVER PACKING
(a) Remove the generator bearing cover packing. NOTICE: If the generator bearing cover packing breaks, remove all broken pieces. HINT: The generator bearing cover packing may be installed on the generator rotor assembly. |
|
7. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly from the generator drive end frame.
8. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly. If necessary, replace the generator drive end frame bearing. |
|
9. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the generator drive end frame. |
|
(b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
|
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms. If multiple
suspected areas are listed, the potential causes of the symptoms are listed in order
of probability in the "Suspected Area" column of the table. Check each symptom by
check ...
If the shift lever cannot be shifted from P (vehicles with an automatic transmission)
If the shift lever cannot be shifted with your foot on the brake, there may
be a problem with the shift lock system (a system to prevent accidental operation
of the shift lever). Have the vehicle inspected by your Toyota dealer immediately.
The following steps may be used as an emergency measur ...
Parts Location
PARTS LOCATION
ILLUSTRATION
*A
for Double Cab
*B
for Access Cab
*C
w/ Back Door Power Window
-
-
*1
NO. 1 BACK PANEL RELAY
*2
NO. 2 BACK PANEL RELAY
...