Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Inspection

INSPECTION

PROCEDURE

1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the brush length.

Text in Illustration

*a

Length

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum exposed length:

4.5 mm (0.177 in.)

If the brush length is less than the minimum, replace the generator brush holder assembly.

2. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

(b) Check the generator rotor assembly for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*a

Slip Ring

Standard Resistance:

Generator Assembly Type

Tester Connection

Condition

Specified Condition

for 100A

Slip ring - Slip ring

20°C (68°F)

1.8 to 2.2 Ω

for 130A

1.55 to 1.95 Ω

If the result is not as specified, replace the generator rotor assembly.

(c) Check the generator rotor assembly for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*a

Slip Ring

*b

Rotor Core

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Rotor core

Always

10 MΩ or higher

If the result is not as specified, replace the generator rotor assembly.

(d) Using a vernier caliper, measure the slip ring diameter.

Text in Illustration

*a

Diameter

Standard diameter:

14.2 to 14.8 mm (0.559 to 0.583 in.)

Minimum diameter:

14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY (a) Mount the generator assembly in the vise between aluminum plates. NOTICE: Do not overtighten the vise. (b) Install SST 1-A to the generator p ...

Installation
INSTALLATION PROCEDURE 1. INSTALL GENERATOR ASSEMBLY (a) Install the generator bracket to the generator assembly with the bolt. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} (b) Install the generat ...

Other materials:

Removal
REMOVAL PROCEDURE 1. REMOVE FRONT CONSOLE BOX (See page ) 2. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (a) Move the shift lever to N. (b) Disconnect the end of the transmission control cable assembly from the transmission floor shift assembly. Text in Illustration ...

If the vehicle battery is discharged
The following procedures may be used to start the engine if the vehicle’s battery is discharged. You can call your Toyota dealer or qualified repair shop. If you have a set of jumper (or booster) cables and a second vehicle with a 12-volt battery, you can jump start your Toyota following the ...

Dtc Check / Clear
DTC CHECK / CLEAR 1. CHECK DTC (a) Connect the Techstream to the DLC3. (b) Turn the ignition switch to ON. (c) Turn the Techstream on. (d) Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes. (e) Check for DTCs. 2. CLEAR DTC (a) Connect the Techstream to the DLC3. ( ...

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