Toyota Tacoma (2015-2018) Service Manual: Inspection
INSPECTION
PROCEDURE
1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
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(a) Using a vernier caliper, measure the brush length. Text in Illustration
Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the brush length is less than the minimum, replace the generator brush holder assembly. |
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2. INSPECT GENERATOR ROTOR ASSEMBLY
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(a) Check that the generator rotor bearing is not rough or worn. If necessary, replace the generator rotor assembly. |
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(b) Check the generator rotor assembly for an open circuit.
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(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the generator rotor assembly. |
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(c) Check the generator rotor assembly for an open circuit.
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(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the generator rotor assembly. |
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(d) Using a vernier caliper, measure the slip ring diameter. Text in Illustration
Standard diameter: 14.2 to 14.8 mm (0.559 to 0.583 in.) Minimum diameter: 14.0 mm (0.551 in.) If the diameter is less than the minimum, replace the generator rotor assembly. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY
(a) Mount the generator assembly in the vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(b) Install SST 1-A to the generator p ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator bracket to the generator assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
(b) Install the generat ...
Other materials:
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL STARTER ARMATURE ASSEMBLY
(a) Install the starter armature to the starter yoke.
2. INSTALL STARTER BRUSH HOLDER ASSEMBLY
(a) Install the starter brush holder assembly.
(b) Connect the 4 brushes to the starter brush holder assembly.
(1) Using a scre ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL CLEARANCE
(a) Using a micrometer and caliper gauge, measure the oil seal clearance.
Text in Illustration
*1
Pulley Shaft
*2
Front Vane Pump Housing
...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
PROCEDURE
1. INSTALL SEPARATE TYPE REAR SEATBACK COVER
(a) Using hog ring pliers, install the separate type rear seatback cover
with 2 new hog rings.
Text in Il ...
