Toyota Tacoma 2015-2018 Service Manual: Inspection

Toyota Tacoma 2015-2018 Service Manual / 2gr-fks Charging / Generator / Inspection

INSPECTION

PROCEDURE

1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the brush length.

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Length

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum exposed length:

4.5 mm (0.177 in.)

If the brush length is less than the minimum, replace the generator brush holder assembly.

2. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

(b) Check the generator rotor assembly for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

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Slip Ring

Standard Resistance:

Generator Assembly Type	Tester Connection	Condition	Specified Condition
for 100A	Slip ring - Slip ring	20°C (68°F)	1.8 to 2.2 Ω
for 130A	Slip ring - Slip ring	20°C (68°F)	1.55 to 1.95 Ω

If the result is not as specified, replace the generator rotor assembly.

(1) Measure the resistance according to the value(s) in the table below.

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*a	Slip Ring
*b	Rotor Core

Standard Resistance:

Tester Connection	Condition	Specified Condition
Slip ring - Rotor core	Always	10 MΩ or higher

If the result is not as specified, replace the generator rotor assembly.

(d) Using a vernier caliper, measure the slip ring diameter.

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Diameter

Standard diameter:

14.2 to 14.8 mm (0.559 to 0.583 in.)

Minimum diameter:

14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY (a) Mount the generator assembly in the vise between aluminum plates. NOTICE: Do not overtighten the vise. (b) Install SST 1-A to the generator p ...

Installation

INSTALLATION PROCEDURE 1. INSTALL GENERATOR ASSEMBLY (a) Install the generator bracket to the generator assembly with the bolt. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} (b) Install the generat ...

Other materials:

Open in Stop Light Switch Circuit (C1425)
DESCRIPTION The skid control ECU (brake actuator assembly) detects the brake operating conditions through a signal transmitted by the stop light switch. The skid control ECU incorporates a circuit to detect an open circuit. This DTC is output when an open circuit is detected in the stop light ...

Removal
REMOVAL PROCEDURE 1. DRAIN DIFFERENTIAL OIL 2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD) 3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) 4. REMOVE REAR DRIVE PINION NUT (a) Using SST and a hammer, unstake the nut. SST: 09930-00010 (b) for BD20: ...

Rear Speed Sensor RH Malfunction (C1403,C1404)
DESCRIPTION The speed sensor detects wheel speed and sends the appropriate signals to the skid control ECU (brake actuator assembly). These signals are used for brake control. The speed sensor rotors have rows of alternating N and S magnetic poles and their magnetic fields change when the roto ...