Toyota Tacoma 2015-2018 Service Manual: Clutch Release Cylinder(for R156f)
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page .gif)
)
3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
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(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch release cylinder assembly. HINT: Use a container to catch the fluid. |
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4. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
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(a) Remove the 2 bolts and clutch release cylinder assembly from the manual transmission assembly. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
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(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
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(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
- Calculate the torque wrench reading when changing the fulcrum length
of the torque wrench (See page
.gif)
). - When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13 N*m (136 kgf*cm, 10 ft.*lbf)
3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED CLUTCH LINE
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
Text in Illustration
.png) |
Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
Clutch Pedal Switch
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts ...
Clutch Release Cylinder(for Rc62f)
Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the bo ...
Other materials:
Replacement
REPLACEMENT
PROCEDURE
1. REPLACE AUTOMATIC TRANSMISSION FLUID
(a) Lift the vehicle. [*1]
NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted
up (make sure that the tilt angle from the front to rear of the vehicle is within
+/-1°).
(b) Remove th ...
TC and CG Terminal Circuit
DESCRIPTION
DTC output mode is set by connecting terminals TC and CG of the DLC3.
The DTCs are displayed by blinking the SRS warning light.
HINT:
Make sure that DTCs which relate to the CAN communication system are
not output. If any of these DTCs are output, check the CAN communicat ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE CYLINDER AND PISTON
(a) Check the cylinder bore and piston for rust and scoring.
2. INSPECT PAD LINING THICKNESS
(a) Using a ruler, measure the pad lining thickness.
Standard thickness:
11.5 mm (0.453 in.)
Minimum thickness:
1.0 mm (0.0394 in.) ...
