Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
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(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch release cylinder assembly. HINT: Use a container to catch the fluid. |
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4. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
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(a) Remove the 2 bolts and clutch release cylinder assembly from the manual transmission assembly. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
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(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
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(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
). 3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED CLUTCH LINE
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
Text in Illustration
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Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
Clutch Pedal Switch
Clutch Release Cylinder(for Rc62f)CD cannot be Ejected
PROCEDURE
1.
CHECK OPERATION
(a) Press the disc eject switch of the radio and display receiver assembly for
5 seconds or more and check that the CD is ejected.
OK:
CD is ejected.
NG
REPLACE RADIO AND DISPLAY RECEIVER ASSEMBLY
...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
NOTICE:
In the table below, the values listed under "Normal Condition" are reference
values. Do not depend solely on these reference values when deciding whether a part
is faulty or not.
HINT:
Using the Techstream to read the Data List allows t ...
Key information
The following keys are provided with the vehicle.
Vehicles without engine immobilizer
system
Master keys
Key number plate
Vehicles with engine immobilizer
system
Master keys
Key number plate
■Key number plate
Keep the plate in a safe place such as your wallet, not in the v ...