Toyota Tacoma (2015-2018) Service Manual: Clutch Release Cylinder(for R156f)

Toyota Tacoma (2015-2018) Service Manual / Clutch / Clutch Release Cylinder(for R156f)

Components

COMPONENTS

ILLUSTRATION

Removal

REMOVAL

PROCEDURE

1. DRAIN CLUTCH FLUID

2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

(See page 3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE )

3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch release cylinder assembly.

HINT:

Use a container to catch the fluid.

4. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 2 bolts and clutch release cylinder assembly from the manual transmission assembly.

Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE CLUTCH RELEASE CYLINDER KIT

(a) Remove the boot from the cylinder body.

(b) Remove the push rod from the boot.

NOTICE:

Do not damage the inside of the cylinder body.

(d) Remove the 2 cylinder cups from the piston.

2. REMOVE RELEASE CYLINDER BLEEDER PLUG

(a) Remove the bleeder plug from the cylinder body.

Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.

Torque:

Specified tightening torque :

15 N·m {155 kgf·cm, 11 ft·lbf}

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (See page ).
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13 N*m (136 kgf*cm, 10 ft.*lbf)

3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(See page 4. FILL RESERVOIR WITH BRAKE FLUID )

4. FILL RESERVOIR WITH BRAKE FLUID

5. BLEED CLUTCH LINE

6. CHECK FLUID LEVEL IN RESERVOIR

7. INSPECT FOR CLUTCH FLUID LEAK

Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL RELEASE CYLINDER BLEEDER PLUG

(a) Install the bleeder plug to the cylinder body.

Torque:

11 N·m {110 kgf·cm, 8 ft·lbf}

2. INSTALL CLUTCH RELEASE CYLINDER KIT

(a) Install 2 new cylinder cups to a new piston.

(b) Install a new spring to the piston.

Text in Illustration

Lithium soap base glycol grease

(d) Install the piston (with the spring) to the cylinder body.

NOTICE:

Do not damage the inside of the cylinder body.

(e) Install the push rod to a new boot.

(f) Install the boot (with the push rod) to the cylinder body.

Clutch Pedal Switch

On-vehicle Inspection ON-VEHICLE INSPECTION PROCEDURE 1. CHECK CLUTCH START SYSTEM (a) Check that the engine does not start when the clutch pedal is released. (b) Check that the engine starts ...

Clutch Release Cylinder(for Rc62f)

Components COMPONENTS ILLUSTRATION Disassembly DISASSEMBLY PROCEDURE 1. REMOVE CLUTCH RELEASE CYLINDER KIT (a) Remove the boot from the cylinder body. (b) Remove the push rod from the bo ...

Other materials:

Lost Communication with Yaw Rate Sensor Module (U0123,U0126,U0129,U0142,U0155)
DESCRIPTION These DTCs are output when a communication malfunction occurs between the sensors and ECUs. DTC No. Detection Item DTC Detection Condition Trouble Area U0123 Lost Communication with Yaw Rate Sensor Module ...

Installation
INSTALLATION PROCEDURE 1. INSTALL FRONT DRIVE SHAFT (a) Coat the spline of the inboard joint shaft with gear oil. (b) Align the shaft splines and install the front drive shaft with a brass bar and hammer. NOTICE: Set the snap ring with the opening side facing downward. Be caref ...

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION *1 COMPRESSOR PICK UP SENSOR *2 MAGNET CLUTCH ASSEMBLY *3 PRESSURE RELIEF VALVE *4 COMPRESSOR SPACER *5 O-RING ...