Toyota Tacoma 2015-2018 Service Manual: Clutch Release Cylinder(for Rc62f)

Components

COMPONENTS

ILLUSTRATION

Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE CLUTCH RELEASE CYLINDER KIT

(a) Remove the boot from the cylinder body.

(b) Remove the push rod from the boot.

(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body.

(d) Remove the 2 cylinder cups from the piston.

2. REMOVE RELEASE CYLINDER BLEEDER PLUG

(a) Remove the bleeder plug from the cylinder body.

Removal

REMOVAL

PROCEDURE

1. DRAIN CLUTCH FLUID

2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

(See page )

3. REMOVE RELEASE CYLINDER HEAT INSULATOR

(a) Remove the 4 bolts and release cylinder heat insulator from the manual transmission assembly.

4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

(a) Using a union nut wrench, remove the clutch release cylinder to accumulator tube from the clutch release cylinder assembly and clutch accumulator assembly. HINT: Use a container to catch the fluid.

5. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 2 bolts and pull out the clutch release cylinder assembly from the manual transmission assembly.

Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

(a) Using a union nut wrench, install the clutch release cylinder to accumulator tube to the clutch release cylinder assembly and clutch accumulator assembly.

Torque:

Specified tightening torque :

15 N·m {155 kgf·cm, 11 ft·lbf}

3. INSTALL RELEASE CYLINDER HEAT INSULATOR

(a) Install the release cylinder heat insulator to the manual transmission assembly with the 4 bolts.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(See page )

5. FILL RESERVOIR WITH BRAKE FLUID

6. BLEED CLUTCH LINE

7. CHECK FLUID LEVEL IN RESERVOIR

8. INSPECT FOR CLUTCH FLUID LEAK

Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL RELEASE CYLINDER BLEEDER PLUG

(a) Install the bleeder plug to the cylinder body.

Torque:

11 N·m {110 kgf·cm, 8 ft·lbf}

2. INSTALL CLUTCH RELEASE CYLINDER KIT

(a) Install 2 new cylinder cups to a new piston.

(b) Install a new spring to the piston.

(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.

Lithium soap base glycol grease

(d) Install the piston (with the spring) to the cylinder body.

NOTICE:

Do not damage the inside of the cylinder body.

(e) Install the push rod to a new boot.

(f) Install the boot (with the push rod) to the cylinder body.