Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
|
(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page )
3. REMOVE RELEASE CYLINDER HEAT INSULATOR
(a) Remove the 4 bolts and release cylinder heat insulator from the manual transmission assembly. |
|
4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
(a) Using a union nut wrench, remove the clutch release cylinder to accumulator tube from the clutch release cylinder assembly and clutch accumulator assembly. HINT: Use a container to catch the fluid. |
|
5. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and pull out the clutch release cylinder assembly from the manual transmission assembly. |
|
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
(a) Using a union nut wrench, install the clutch release cylinder to accumulator tube to the clutch release cylinder assembly and clutch accumulator assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
3. INSTALL RELEASE CYLINDER HEAT INSULATOR
(a) Install the release cylinder heat insulator to the manual transmission assembly with the 4 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
5. FILL RESERVOIR WITH BRAKE FLUID
6. BLEED CLUTCH LINE
7. CHECK FLUID LEVEL IN RESERVOIR
8. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
![]() |
Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
System Description
SYSTEM DESCRIPTION
PRE-COLLISION SYSTEM DESCRIPTION
(a) The pre-collision system uses the pre-collision warning control, pre-collision
brake assist control and pre-collision braking control to help avoid a collision
or reduce the impact if it determines that the possibility of a collision is h ...
Check For Intermittent Problems
CHECK FOR INTERMITTENT PROBLEMS
HINT:
Inspect the vehicle ECM using check mode. Intermittent problems are easier to
detect with the Techstream when the ECM is in check mode. In check mode, the ECM
uses 1 trip detection logic, which is more sensitive to malfunctions than normal
mode (default) ...
Correct driving posture
Drive in a good posture as follows:
Sit upright and well back in the
seat.
Adjust the position of the seat
forward or backward to ensure the pedals can be reached and easily depressed to
the extent required.
Adjust the seatback so that the
controls are easily operable.
Adjust the t ...