General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel free play (See page
).
(b) Check the steering linkage for looseness or damage.
(1) Check that the tie rod ends do not have excessive play.
(2) Check that the dust seals and boots are not damaged.
(3) Check that the boot clamps are not loose.
2. INSPECT STEERING GEAR HOUSING OIL
(a) Check the steering gear housing for oil leakage.
HINT:
If leakage is found, check and repair the cause.
3. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Check the dust cover for damage.
4. INSPECT DRIVE SHAFT BOOT (for 4WD)
(a) Check the drive shaft boots for clamp looseness, oil leakage or damage.
5. REPLACE TRANSFER OIL (for 4WD)
(a) Remove the filler plug and feel inside the hole with your finger.
(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.
HINT:
If the level is low, add oil until it begins to run out of the filler hole.
6. REPLACE DIFFERENTIAL OIL
(a) Remove the filler plug and feel inside the hole with your finger.
(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.
HINT:
If the level is low, add oil until it begins to run out of the filler hole.
7. ADJUST AUTOMATIC TRANSMISSION FLUID
HINT:
)
) 8. INSPECT MANUAL TRANSMISSION OIL
HINT:
RC62F (See page
)
9. LUBRICATE PROPELLER SHAFT (for 4WD)
(a) Lubricate propeller shaft, referring to the lubrication chart. Before pumping
in grease, wipe off any mud and dust on the grease fitting (See page
or
).
Grease grade:
Lithium base chassis grease NLGI No. 2
10. TIGHTEN PROPELLER SHAFT BOLT
(a) Tighten the bolts for propeller shaft.
HINT:
).
).
). 11. ROTATE TIRES
Brake
EngineInstallation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD20 (w/o Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and
axle housing.
(b) Install the rear differ ...
Body
General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten the bolts and nuts on the chassis parts listed below, if necessary.
Front axle and suspension
Drive train
Rear axle and suspension
Brake system
Engine mounting
...
Removal
REMOVAL
PROCEDURE
1. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH
(See page )
2. REMOVE LOWER INSTRUMENT PANEL ASSEMBLY
(See page )
3. REMOVE AIR CONDITIONING CONTROL ASSEMBLY
(a) for Automatic Air Conditioning System (See page
)
(b) for Manual Air Conditioning System (Se ...