REPAIR
PROCEDURE
1. REPAIR INTAKE VALVE SEATS
NOTICE:
(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 60° cutters, correct the valve seat so that the intake valve contacts the entire circumference of the seat. The contact should be in the center of the intake valve seat, and the intake valve seat width should be maintained within the specified range around the entire circumference of the intake valve seat. Text in Illustration
Standard width: 1.1 to 1.5 mm (0.0433 to 0.0591 in.) |
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(c) Hand-lap the intake valve and intake valve seat with an abrasive compound.
(d) Check the intake valve seating position.
2. REPAIR EXHAUST VALVE SEATS
NOTICE:
(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 75° cutters, correct the exhaust valve seat so that the exhaust valve contacts the entire circumference of the seat. The contact should be in the center of the exhaust valve seat, and the exhaust valve seat width should be maintained within the specified range around the entire circumference of the exhaust valve seat. Text in Illustration
Standard width: 1.3 to 1.7 mm (0.0512 to 0.0669 in.) |
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(c) Hand-lap the exhaust valve and exhaust valve seat with an abrasive compound.
(d) Check the exhaust valve seating position.
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TAIL GATE PROTECTOR
(See page )
2. REMOVE TAIL GATE SERVICE HOLE COVER
(a) Using a T30 "TORX" socket wrench, remove the 8 screws and tail gate
service hole cover.
3. REMOVE REAR TELEVISION CAMER ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CHARCOAL CANISTER ASSEMBLY
(a) Visually check the charcoal canister assembly.
(1) Visually check the charcoal canister assembly for cracks or damage.
If cracks or damage are found, replace the charcoal canister assembly.
...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or signals ...