Toyota Tacoma (2015-2018) Service Manual: Repair
REPAIR
PROCEDURE
1. REPAIR INTAKE VALVE SEATS
NOTICE:
- Repair the intake valve seat while checking the seating position.
- Keep the lip free of foreign matter.
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(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 60° cutters, correct the valve seat so that the intake valve contacts the entire circumference of the seat. The contact should be in the center of the intake valve seat, and the intake valve seat width should be maintained within the specified range around the entire circumference of the intake valve seat. Text in Illustration
Standard width: 1.1 to 1.5 mm (0.0433 to 0.0591 in.) |
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(c) Hand-lap the intake valve and intake valve seat with an abrasive compound.
(d) Check the intake valve seating position.
2. REPAIR EXHAUST VALVE SEATS
NOTICE:
- Repair the seat while checking the seating position.
- Keep the lip free of foreign matter.
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(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 75° cutters, correct the exhaust valve seat so that the exhaust valve contacts the entire circumference of the seat. The contact should be in the center of the exhaust valve seat, and the exhaust valve seat width should be maintained within the specified range around the entire circumference of the exhaust valve seat. Text in Illustration
Standard width: 1.3 to 1.7 mm (0.0512 to 0.0669 in.) |
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(c) Hand-lap the exhaust valve and exhaust valve seat with an abrasive compound.
(d) Check the exhaust valve seating position.
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repairs" after replacing the cylinder head sub-assembly
or cylinder head LH (See page ).
PROCEDURE
1. INSTALL SPARK ...
Other materials:
Precaution
PRECAUTION
1. PRECAUTION FOR HEADLIGHT BULB REPLACEMENT
(a) When any defects such as deformation, cracks, dents, chipping, etc. are identified
on the headlight, replace it with a new one.
(b) Even if the operation seems to be normal, the fail-safe function may be defective.
(c) Since halogen b ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CLUTCH DISC ASSEMBLY
NOTICE:
When replacing the clutch disc assembly, make sure to perform an inspection of
the flywheel sub-assembly and clutch cover assembly.
(a) Using a vernier caliper, measure the rivet depth.
Minimum rivet depth:
0.3 mm ...
Brake
General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Work in a well-lighted area. Turn the front wheels fully to the right or left
before beginning.
(a) Check all the brake lines and hoses for:
Damage
Wear
Deformation
Cracks
...
