ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT REFRIGERANT PRESSURE
(a) This method uses a refrigerant recovery unit set to locate problem areas. Read the refrigerant pressure when the test conditions are established.
Test conditions:
Gauge readings (Reference):
*a |
Pressure on low-pressure side |
*b |
Blower HI Zone |
*c |
Blower LO Zone |
*d |
Pressure on high-pressure side |
(1) Normally functioning refrigeration system. Gauge Reading:
|
|
(2) The A/C system periodically changes between normal and improper function due to moisture in the refrigerant system.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
During operation, pressure on low pressure side cycles between normal and vacuum |
Moisture in refrigeration system freezes at expansion valve orifice, causing temporary stop of cycle. However, when melted, normal state is restored. |
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|
(3) The A/C system does not function effectively due to insufficient refrigerant.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Gas leakage from refrigeration system |
|
|
(4) The A/C system does not function effectively due to poor circulation of the refrigerant.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Refrigerant flow obstructed by dirt in condenser |
Condenser clogged |
Replace condenser |
(5) The A/C system does not function or functions intermittently because the refrigerant does not circulate.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
|
Refrigerant does not circulate |
|
(6) The A/C system does not function effectively due to the system being overcharged with refrigerant or insufficient cooling of the condenser.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
Pressure extremely high on both low and high-pressure sides |
|
|
|
(7) The A/C system does not function due to air in the refrigeration system.
CAUTION:
The low-pressure piping may be very hot and cause serious burns.
NOTICE:
These gauge indications occur when the refrigeration system opens and the system is charged with refrigerant without vacuum purging.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Air in refrigeration system |
|
|
(8) The A/C system does not function effectively due to an expansion valve malfunction.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Problem with expansion valve |
|
Replace expansion valve |
(9) The A/C system does not function due to a defective compressor.
*a |
Low Pressure Side |
*b |
High Pressure Side |
Symptom |
Probable Cause |
Diagnosis |
Corrective Action |
---|---|---|---|
|
Internal leakage in compressor |
|
Repair or replace compressor |
Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY
(a) Install the rear seatback hinge sub-assembly with the 2 bolts.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
2. INSTALL REAR SEATBACK ASSEMBLY
(a) Install the rear seatback assembly with the 2 bolts.
Torque:
37 N·m {377 k ...
Installation
INSTALLATION
PROCEDURE
1. SET NO. 1 CYLINDER TO TDC/COMPRESSION
2. INSTALL CAMSHAFT TIMING GEAR BOLT
NOTICE:
There are different types of camshaft timing gear bolts. Make sure to check the
identification mark to determine the tightening torque.
*a
Identification Ma ...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
When installing a new front wheel opening extension pad or No. 1 front
wheel opening extension pad or No. 2 front wheel opening extension pa ...