Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

(a) Install the 2 oil cooler brackets to the oil cooler assembly with the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(b) Install the oil cooler assembly to the vehicle body with the 3 bolts in the order shown in the illustration.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

2. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

(a) Install the No.1 oil cooler tube sub-assembly to the oil cooler bracket with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

3. INSTALL NO. 6 OIL COOLER INLET HOSE AND NO. 6 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the oil cooler assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) Connect the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the No.1 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

4. INSTALL OIL COOLER TUBE

(a) Install the oil cooler tube to the vehicle body with the 2 bolts.

Torque:

28 N·m {286 kgf·cm, 21 ft·lbf}

5. INSTALL NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 5 oil cooler outlet hose to the No.1 oil cooler tube sub-assembly, and slide the clip to secure it.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) Connect the No. 5 oil cooler outlet hose to the radiator assembly, and slide the clip to secure it.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

6. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) w/o Air Cooled Transmission Oil Cooler:

(1) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) w/ Air Cooled Transmission Oil Cooler:

(1) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly and No.1 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(c) Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(d) Then pass the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose through the clamp and close the clamp.

7. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

(a) Install the 2 oil cooler tube clamps to the automatic transmission assembly and engine assembly with the 2 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(b) Install the No. 1 oil cooler inlet tube, No. 1 oil cooler outlet tube and 2 flexible hose clamps to the 2 oil cooler tube clamps with the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

8. INSTALL NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

9. INSTALL TRANSMISSION OIL COOLER ASSEMBLY

NOTICE:

  • When the transmission oil thermostat is replaced with a new one, pull out the pin from the new transmission oil thermostat. Make sure to install the clips so that the spool fitting is not overlapped.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Coat 2 new O-rings with ATF, and install them to the transmission oil cooler assembly.

(b) Align the transmission oil cooler assembly with the transmission oil thermostat and assemble them with the 3 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(c) Install the transmission oil cooler assembly with transmission oil thermostat to the automatic transmission assembly with the 3 bolts in the order shown in the illustration.

Text in Illustration

*a

Temporarily Tighten

*b

Front Side

*c

Rear Side

*d

2 to 7 mm (0.0788 to 0.2755 in.)

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(d) Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(e) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the automatic transmission assembly, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(f) Connect the 2 water by-pass hoses to the transmission oil cooler assembly, and slide the 2 clips to secure them.

Text in Illustration

*a

RH Side

*b

2 to 7 mm (0.0788 to 0.2755 in.)

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

10. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE

NOTICE:

  • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
  • Make sure to install the clips so that the spool fitting is not overlapped.

(a) Install the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them.

Text in Illustration

*a

RH Side

*b

Lower Side

*c

Front Side

*d

2 to 7 mm (0.0788 to 0.2755 in.)

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

(b) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

NOTICE:

Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

11. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

(See page 12. INSTALL RADIATOR GRILLE

12. INSTALL RADIATOR GRILLE

(See page 13. ADD ENGINE COOLANT 13. ADD ENGINE COOLANT )

13. ADD ENGINE COOLANT

14. ADD AUTOMATIC TRANSMISSION FLUID

14. ADD AUTOMATIC TRANSMISSION FLUID

(See page 15. INSPECT FOR COOLANT LEAK )

15. INSPECT FOR COOLANT LEAK

16. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK

16. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK

17. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

18. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

Removal
REMOVAL PROCEDURE 1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package) 2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 3. DRAIN ENGINE COOLANT 4. REMOVE RADIATOR GRILLE (See ...

Oil Cooler(for 2tr-fe)
...

Other materials:

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL NO. 3 REAR BODY NAME PLATE (for 2GR-FKS) 2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD) 3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH (a) Engage the claw to install the side gate support female hinge RH. ...

How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: Use the following procedure to troubleshoot the navigation system. *: Use the Techstream. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT 2 ...

Installation
INSTALLATION PROCEDURE 1. INSTALL POWER STEERING LINK (a) Insert the power steering link into the vehicle in the order shown in the illustration. Install in this Direction (1) Install in this Direction (2) (b) Using SST, inst ...

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