General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel free play (See page
).
(b) Check the steering linkage for looseness or damage.
(1) Check that the tie rod ends do not have excessive play.
(2) Check that the dust seals and boots are not damaged.
(3) Check that the boot clamps are not loose.
2. INSPECT STEERING GEAR HOUSING OIL
(a) Check the steering gear housing for oil leakage.
HINT:
If leakage is found, check and repair the cause.
3. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Check the dust cover for damage.
4. INSPECT DRIVE SHAFT BOOT (for 4WD)
(a) Check the drive shaft boots for clamp looseness, oil leakage or damage.
5. REPLACE TRANSFER OIL (for 4WD)
(a) Remove the filler plug and feel inside the hole with your finger.
(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.
HINT:
If the level is low, add oil until it begins to run out of the filler hole.
6. REPLACE DIFFERENTIAL OIL
(a) Remove the filler plug and feel inside the hole with your finger.
(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.
HINT:
If the level is low, add oil until it begins to run out of the filler hole.
7. ADJUST AUTOMATIC TRANSMISSION FLUID
HINT:
8. INSPECT MANUAL TRANSMISSION OIL
HINT:
RC62F (See page )
9. LUBRICATE PROPELLER SHAFT (for 4WD)
(a) Lubricate propeller shaft, referring to the lubrication chart. Before pumping
in grease, wipe off any mud and dust on the grease fitting (See page
or
).
Grease grade:
Lithium base chassis grease NLGI No. 2
10. TIGHTEN PROPELLER SHAFT BOLT
(a) Tighten the bolts for propeller shaft.
HINT:
11. ROTATE TIRES
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD22 (w/ Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and
axle housing.
(b) Install the rear differential carri ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE BRAKE ACTUATOR BRACKET NO. 1
(a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket
No. 1.
(b) Using a screwdriver, remove the fluid level warning switch connector.
2. REMOVE BRAKE M ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary
notices concerning the SRS airbag system before servicing.
Click here
PROCEDURE
1. INSTALL FRONT SEAT INNER BELT ASSEMBLY
(a) for Driver Side:
(1) Install t ...