REASSEMBLY
PROCEDURE
1. INSTALL STARTER ARMATURE ASSEMBLY
(a) Install the starter armature to the starter yoke.
2. INSTALL STARTER BRUSH HOLDER ASSEMBLY
(a) Install the starter brush holder assembly.
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(b) Connect the 4 brushes to the starter brush holder assembly. (1) Using a screwdriver, hold back the brush spring. (2) Connect the brush to the starter brush holder assembly. NOTICE: Check that the positive (+) lead wires are not grounded. |
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(c) Place a new O-ring in position on the commutator end frame.
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(d) Install the commutator end frame with the 2 screws. Torque: 1.5 N·m {15 kgf·cm, 13 in·lbf} |
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3. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.
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(b) Insert the steel ball into the starter clutch hole. |
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(c) Insert the return spring into the starter clutch hole. Text Illustration
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(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.
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(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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4. INSTALL STARTER YOKE ASSEMBLY
(a) Install a new O-ring to the groove of the starter yoke assembly.
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(b) Align the claw of the starter yoke assembly with the groove of the starter switch. Text in Illustration
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(c) Install the starter yoke assembly to the magnet starter switch assembly with the 2 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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(d) Connect the lead wire to terminal C with the nut.
Torque:
5.9 N·m {60 kgf·cm, 52 in·lbf}
