Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Rear Door(for Access Cab)

Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedures for both the LH and RH sides.
  • The procedure described below is for the LH side.
  • Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute the centering bolts for standard bolts when making adjustments. Text in Illustration

    *1

    Centering Bolt

    *2

    Standard Bolt

  • A bolt without a torque specification is shown in the standard bolt chart (See page ).

PROCEDURE

1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" through "F" are within each standard range.

Standard Clearance:

Standard Clearance:

Area

Measurement

Area

Measurement

A

4.5 to 7.5 mm (0.177 to 0.295 in.)

B

3.8 to 6.8 mm (0.150 to 0.268 in.)

C

0.3 to 3.3 mm (0.012 to 0.130 in.)

D

4.6 to 7.6 mm (0.181 to 0.299 in.)

E

3.5 to 6.5 mm (0.138 to 0.256 in.)

F

0.5 to 3.5 mm (0.020 to 0.138 in.)

2. ADJUST REAR DOOR PANEL SUB-ASSEMBLY

(a) Adjust the door horizontally and vertically by loosening the 4 body side hinge bolts.

(b) Tighten the 4 body side hinge bolts after the adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

NOTICE:

Adjust the door fitting after the bolts were replaced with new ones.

(c) Adjust the door horizontally and vertically by loosening the 4 door side hinge bolts.

(d) Tighten the 4 door side hinge bolts after the adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

NOTICE:

Adjust the door fitting after the bolts were replaced with new ones.

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

(h) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(i) Using a brass bar and a hammer, hit the striker to adjust its position.

(j) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

Components

COMPONENTS

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

Rear Door(for Double Cab)
Reassembly
REASSEMBLY CAUTION / NOTICE / HINT NOTICE: When installing the hood bulge protector, heat the hood bulge surface using the infrared light. Do not heat the hood bulge excessively. ...

Rear Door(for Double Cab)
Components COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION Adjustment ADJUSTMENT CAUTION / NOTICE / HINT HINT: Use the same procedures for ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. INSPECT FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING (a) Check the spider bearings for wear and damage. (b) Check each spider bearing's axial play by turning the yoke while holding the shaft tightly. Maximum bearing axial play: 0 to 0.05 mm (0 to 0.002 i ...

Removal
REMOVAL CAUTION / NOTICE / HINT CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See page ). If the side airbag was deployed, replace the front seat assembly with a ne ...

AUTO LSD Indicator Light Remains ON
DESCRIPTION During normal mode, pressing the VSC OFF switch for a short amount of time changes vehicle to AUTO LSD mode. WIRING DIAGRAM CAUTION / NOTICE / HINT NOTICE: When replacing the brake actuator assembly, perform calibration (See page ). PROCEDURE 1. CHECK ...

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