Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
Text in Illustration
|
*1 |
Centering Bolt |
|
*2 |
Standard Bolt |
). PROCEDURE
1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas "A" through "F" are within each standard range.
Standard Clearance:
|
Area |
Measurement |
Area |
Measurement |
|---|---|---|---|
|
A |
4.5 to 7.5 mm (0.177 to 0.295 in.) |
B |
3.8 to 6.8 mm (0.150 to 0.268 in.) |
|
C |
0.3 to 3.3 mm (0.012 to 0.130 in.) |
D |
4.6 to 7.6 mm (0.181 to 0.299 in.) |
|
E |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
F |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
2. ADJUST REAR DOOR PANEL SUB-ASSEMBLY
|
(a) Adjust the door horizontally and vertically by loosening the 4 body side hinge bolts. |
|
(b) Tighten the 4 body side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
NOTICE:
Adjust the door fitting after the bolts were replaced with new ones.
(c) Adjust the door horizontally and vertically by loosening the 4 door side hinge bolts.
(d) Tighten the 4 door side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
NOTICE:
Adjust the door fitting after the bolts were replaced with new ones.
|
(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. |
|
(f) Using a brass bar and a hammer, hit the striker to adjust its position.
(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
|
(h) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. |
|
(i) Using a brass bar and a hammer, hit the striker to adjust its position.
(j) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION

Reassembly
Rear Door(for Double Cab)Clutch Accumulator
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
(a) Install the clutch accumulator assembly to the manual transmission assembly
with the 3 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
(b) Using a union nut wrench, co ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TELEPHONE MICROPHONE ASSEMBLY
Click here
2. REMOVE MICROPHONE CASE
(a) w/o Sliding Roof:
(1) Disengage the claw and guide to remove the microphone case.
(b) w/ Sliding Roof:
(1) Disengage th ...
Winter driving tips
Carry out the necessary preparations and inspections before driving the vehicle
in winter. Always drive the vehicle in a manner appropriate to the prevailing weather
conditions.
■ Pre-winter preparations
● Use fluids that are appropriate to the prevailing outside temperatures.
• ...