Toyota Tacoma (2015-2018) Service Manual: Rear Door(for Access Cab)
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
- Use the same procedures for both the LH and RH sides.
- The procedure described below is for the LH side.
- Centering bolts are used to mount the door hinge to the vehicle body
and door. The door cannot be adjusted with the centering bolts on. Substitute
the centering bolts for standard bolts when making adjustments.
Text in Illustration
*1
Centering Bolt
*2
Standard Bolt
- A bolt without a torque specification is shown in the standard bolt
chart (See page
.gif)
).
PROCEDURE
1. INSPECT REAR DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas "A" through "F" are within each standard range.
Standard Clearance:
|
Area |
Measurement |
Area |
Measurement |
|---|---|---|---|
|
A |
4.5 to 7.5 mm (0.177 to 0.295 in.) |
B |
3.8 to 6.8 mm (0.150 to 0.268 in.) |
|
C |
0.3 to 3.3 mm (0.012 to 0.130 in.) |
D |
4.6 to 7.6 mm (0.181 to 0.299 in.) |
|
E |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
F |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
2. ADJUST REAR DOOR PANEL SUB-ASSEMBLY
|
(a) Adjust the door horizontally and vertically by loosening the 4 body side hinge bolts. |
|
(b) Tighten the 4 body side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
NOTICE:
Adjust the door fitting after the bolts were replaced with new ones.
(c) Adjust the door horizontally and vertically by loosening the 4 door side hinge bolts.
(d) Tighten the 4 door side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
NOTICE:
Adjust the door fitting after the bolts were replaced with new ones.
|
(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. |
|
(f) Using a brass bar and a hammer, hit the striker to adjust its position.
(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
|
(h) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. |
|
(i) Using a brass bar and a hammer, hit the striker to adjust its position.
(j) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
When installing the hood bulge protector, heat the hood bulge surface
using the infrared light.
Do not heat the hood bulge excessively.
...
Rear Door(for Double Cab)
Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
Use the same procedures for ...
Other materials:
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE REAR BUMPER HOLE COVER
(a) Disengage the 2 clips to remove the rear bumper hole cover.
2. REMOVE REAR BUMPER PAD SUB-ASSEMBLY
(a) Separate the 2 license plate light assemblies as shown in the illustr ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply lithium soap base glycol grease to 2 new grommets.
(b) Install the 2 grommets onto the brake master cylinder reservoir.
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Install the brake master cylinder reservoi ...
Power Source Mode does not Change to ON (IG)
DESCRIPTION
If the engine switch is pressed with the electrical key transmitter sub-assembly
in the cabin, the certification ECU (smart key ECU assembly) receives a signal and
changes the power source mode.
HINT:
When the cable is disconnected and reconnected to the negative (-) battery termi ...
