Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

  • When installing the hood bulge protector, heat the hood bulge surface using the infrared light.
  • Do not heat the hood bulge excessively.

    Item

    Temperature

    Hood Bulge

    20 to 30°C (68 to 86°F)

PROCEDURE

1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY

(a) Tie the string that was passed thorough the engine compartment room to the end of the hood lock control cable assembly as shown in the illustration.

(b) Pass the hood lock control cable assembly into the engine compartment.

(c) Engage the 5 clamps and hood cable grommet as shown in the illustration.

(d) Remove the string from the hood lock control cable assembly.

(d) Remove the string from the hood lock control cable assembly.

2. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Connect the hood lock control cable assembly to install the hood lock control lever sub-assembly.

(b) Engage the claw and 3 guides to install the hood lock control lever sub-assembly.

3. INSTALL HOOD STAY HOLDER

(a) Engage the 2 claws to install the hood stay holder.

4. INSTALL HOOD SUPPORT

(a) Install the grommet.

(b) Install the hood support.

5. INSTALL HOOD LOCK ASSEMBLY

6. INSTALL RADIATOR GRILLE

6. INSTALL RADIATOR GRILLE

7. CONNECT WASHER HOSE ASSEMBLY 7. CONNECT WASHER HOSE ASSEMBLY

7. CONNECT WASHER HOSE ASSEMBLY

(a) Engage the 4 claws to install the 4 clamps.

(b) Engage the 4 clamps to connect the washer hose assembly.

8. INSTALL WASHER NOZZLE SUB-ASSEMBLY

9. INSTALL HOOD TO RADIATOR SUPPORT SEAL

9. INSTALL HOOD TO RADIATOR SUPPORT SEAL

(a) Install the 7 clips and hood to radiator support seal.

10. INSTALL NO. 1 HOOD BULGE PROTECTOR (w/ Hood Bulge)

(a) Install the No. 1 hood bulge protector.

11. INSTALL HOOD AIR INTAKE GUIDE (w/ Hood Bulge)

(a) Engage the 5 guides to install the hood air intake guide.

(b) Install the 4 screws.

12. INSTALL NO. 2 HOOD BULGE PROTECTOR (w/ Hood Bulge)

(a) Install the No. 2 hood bulge protector.

13. INSTALL HOOD BULGE ASSEMBLY (w/ Hood Bulge)

(a) Engage the clip from the back side of the hood panel to install the hood bulge assembly together with the air intake guide.

(b) Install the 4 nuts.

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE HOOD BULGE ASSEMBLY (w/ Hood Bulge) (a) Remove the 4 nuts. (b) Disengage the clip from back side of the hood pa ...

Rear Door(for Access Cab)
Adjustment ADJUSTMENT CAUTION / NOTICE / HINT HINT: Use the same procedures for both the LH and RH sides. The procedure described below is for the LH side. Centering bolts are us ...

Other materials:

Rear Body Side Panel Protector
Components COMPONENTS ILLUSTRATION ILLUSTRATION Installation INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL REAR BODY SIDE PANEL PROTECTOR (a) for Sho ...

Disassembly
DISASSEMBLY PROCEDURE 1. INSPECT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING (a) Check the spider bearings for wear and damage. (b) Check each spider bearings axial play by turning the yoke while holding the shaft tightly. Maximum bearing axial play: 0 to 0.05 mm (0 to 0.00197 in.) If t ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE STEERING GEAR OUTLET RETURN TUBE (a) Using a union nut wrench, remove the steering gear outlet return tube. 2. REMOVE STEERING TURN PRESSURE TUBE (a) Using a union nut wrench, remove the 2 pressure tubes. (b) Remove the 4 O-rings from the pressure tubes. 3. ...

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