PROBLEM SYMPTOMS TABLE
HINT:
|
Symptom |
Suspected Area |
See page |
|---|---|---|
|
No Cool Air Comes Out: |
Volume of refrigerant |
- |
|
Air conditioner pressure sensor circuit |
|
|
|
Air conditioning compressor magnetic clutch circuit |
|
|
|
Compressor lock sensor circuit |
|
|
|
Evaporator temperature sensor circuit |
|
|
|
Air conditioner amplifier assembly |
|
|
|
Wire harness or connector |
- |
|
|
No Cool Air Comes Out: |
Blower resistor |
|
|
Blower motor with fan sub-assembly |
|
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
No Cool Air Comes Out: |
No. 2 air conditioning radiator damper servo sub-assembly (for air mix) |
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
No Cool Air Comes Out: |
Volume of refrigerant |
- |
|
Blower motor performance check |
- |
|
|
Air mix damper servo full travel check |
- |
|
|
Recirculation damper servo operation check |
- |
|
|
No Engine Idle-up when A/C Switch ON |
Air conditioner amplifier assembly |
|
|
SFI system (2TR-FE) |
|
|
|
SFI system (2GR-FKS) |
|
|
|
Wire harness or connector |
- |
|
|
No Warm Air Comes Out: |
Blower resistor |
|
|
Blower motor with fan sub-assembly |
|
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
No Warm Air Comes Out: |
No. 2 air conditioning radiator damper servo sub-assembly (for air mix) |
|
|
PTC heater circuit*1 |
|
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
No Warm Air Comes Out: |
Volume of engine coolant |
- |
|
Air conditioning control assembly |
|
|
|
Blower motor performance check |
- |
|
|
Air mix damper servo full travel check |
- |
|
|
Recirculation damper servo operation check |
- |
|
|
Heater radiator |
- |
|
|
Air Not Coming From Desired Outlets: |
Blower resistor |
|
|
Blower motor with fan sub-assembly |
|
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
Air Not Coming From Desired Outlets: |
No. 2 air conditioning radiator damper servo sub-assembly (for air mix) |
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
Windshield Fogging: |
Volume of refrigerant |
- |
|
Air conditioner pressure sensor circuit |
|
|
|
Air conditioning compressor magnetic clutch circuit |
|
|
|
Compressor lock sensor circuit |
|
|
|
Evaporator temperature sensor circuit |
|
|
|
Air conditioner amplifier assembly |
|
|
|
Wire harness or connector |
- |
|
|
Windshield Fogging: |
Blower resistor |
|
|
Blower motor with fan sub-assembly |
|
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
Windshield Fogging: |
No. 2 air conditioning radiator damper servo sub-assembly (for air mix) |
|
|
Air conditioning control assembly |
|
|
|
Wire harness or connector |
- |
|
|
Windshield Fogging: |
Volume of refrigerant |
- |
|
Blower motor performance check |
- |
|
|
Air mix damper servo full travel check |
- |
|
|
Recirculation damper servo operation check |
- |
|
|
Defrosting Insufficient: |
Blower motor with fan sub-assembly |
|
|
Mode doors: Check cooling, heating & door operation |
- |
|
|
Mode control servo motor: Hot air not coming, Go to no hot air comes out |
- |
|
|
Mode control servo motor: Cold air not coming, Go to no cold air comes out |
- |
|
|
Noise: |
Blower motor: Inspect blower motor for debris/cracks |
- |
|
Fresh air intake area: Inspect fresh air intake area for debris |
- |
|
|
Noise: |
Cooler compressor: Cooler compressor incorrectly fitted |
- |
|
Air conditioning compressor magnetic clutch circuit |
|
|
|
Refrigerant charge amount |
- |
|
|
Compressor mounting bracket: Compressor mounting bracket incorrectly fitted |
- |
|
|
A/C lines secure & not grounded |
- |
|
|
Odor (Cycle through blower speed, mode, temperature to define odor type when engine is running and A/C switch is ON. (Musty smell, coolant oil smell)) |
Wet carpet: Inspect water, engine coolant or oil leaks |
- |
|
A/C drain tube: Inspect water, engine coolant or oil leaks |
- |
|
|
Fresh air intake area: Inspect water, engine coolant or oil leaks |
- |
|
|
Heater hose: Inspect water, engine coolant or oil leaks |
- |
|
|
Evaporator: Inspect water, engine coolant or oil leaks |
- |
|
|
Evapo case: Inspect water, engine coolant or oil leaks |
- |
|
|
Air Not Coming from Desired Outlets (Cycle the mode lever and check airflow for outlets when engine is running, A/C switch is ON.) |
Blower motor with fan sub-assembly |
|
|
No. 1 air conditioning radiator damper servo sub-assembly (for mode switching) |
|
|
|
Mode doors: Check cooling, heating & door operation |
- |
|
|
Wire harness or connector |
- |
|
|
Air conditioning control assembly |
|
|
|
The temperature control dial is rotated to the MAX A/C position, but the MAX A/C mode is not activated. |
No. 2 air conditioning radiator damper servo sub-assembly (for air mix) |
|
|
Air conditioning control assembly |
|
|
|
Air conditioning amplifier assembly |
|
|
|
Wire harness or connector |
- |
|
|
Quick heater assembly does not operate*1 |
PTC heater circuit |
|
|
Air conditioning amplifier assembly |
|
|
|
ECM (for 2TR-FE) |
|
|
|
ECM (for 2GR-FKS) |
|
System Diagram
Diagnosis SystemHow To Use This Manual
General Information
GENERAL INFORMATION
1. GENERAL DESCRIPTION
(a) This manual is written in accordance with SAE J2008.
(1) Diagnosis
(2) Removing / Installing, Replacing, Disassembling / Reassembling, Checking
and Adjusting
(3) Final Inspection
(b) The following procedures are omitted fr ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use these procedures to troubleshoot the smart key system (for Entry
Function).
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
...
Interior
*1: If equipped
* 2: Access Cab and Double Cab models
*3: Vehicles with auto anti- glare inside rear view mirror
*1: If equipped
*2: Vehicles with an automatic transmission
* : If equipped
* 1: If equipped
* 2: Vehicles with sub woofer ...