INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repairs" after replacing the fuel injector assembly
(See page
).
PROCEDURE
1. INSTALL FUEL INJECTOR ASSEMBLY
HINT:
Perform "Inspection After Repairs" after replacing the fuel injector assembly
(See page
).
(a) Apply gasoline to new O-rings and install them to each injector.
NOTICE:
Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.
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(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly. Text in Illustration
NOTICE:
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2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
NOTICE:
(a) Install 6 new injection vibration insulators to the intake manifold.
(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.
(c) Install the fuel delivery pipe sub-assembly (with fuel injector assembly) to the intake manifold.
NOTICE:
Be careful not to twist the O-ring.
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(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration. Torque: 17 N·m {173 kgf·cm, 13 ft·lbf} |
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(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly
(See page
).
(f) Connect the connector.
3. CONNECT ENGINE WIRE
(a) for RH Side:
(1) Connect the engine wire with the 2 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(2) Connect the 13 connectors.
(3) Engage the 2 clamps.
(b) for LH Side:
(1) Connect the connector.
(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See
page
).
(b) Engage the 2 clamps.
5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
(See page
)
Removal
Fuel Main ValveRemoval
REMOVAL
PROCEDURE
1. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
Click here
2. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
Click here
3. REMOVE COWL SIDE TRIM BOARD LH
Click here
4. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY
Click here
5. REMOVE INSTRUME ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FUEL SUCTION TUBE SET GASKET
(a) Ensure gasket groove is clean and free of foreign particles.
(b) Install a new gasket onto the fuel tank.
(c) Make sure that the gasket sits in the groove.
2. INSTALL FUEL SU ...
Operation Check
OPERATION CHECK
1. NOTICE WHEN CHECKING FOLLOWING
(a) Wireless door lock/unlock function:
This wireless door lock control function operates only when the following 3 conditions
are met:
(1) The engine switch is off.
(2) All doors are closed.
(3) The power door lock control system is operatin ...