Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Fuel / Fuel Injector(for Port Injection) / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page PROCEDURE ).

PROCEDURE

1. INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page (a) Apply gasoline to new O-rings and install them to each injector. ).

(a) Apply gasoline to new O-rings and install them to each injector.

NOTICE:

Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.

(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly.

Text in Illustration

Stopper

NOTICE:

Check that there is no damage or foreign material in the inlet of the fuel delivery pipe sub-assembly.
Be careful not to twist the O-ring.
Install the fuel injector assembly so that its stopper aligns with the positioning gap of the fuel delivery pipe sub-assembly.

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

NOTICE:

Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly.
If a fuel pressure sensor is removed, replace the fuel delivery pipe sub-assembly (fuel pressure sensor) with a new one.

(a) Install 6 new injection vibration insulators to the intake manifold.

(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

NOTICE:

Be careful not to twist the O-ring.

(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly (See page (f) Connect the connector. ).

(f) Connect the connector.

3. CONNECT ENGINE WIRE

(a) for RH Side:

(1) Connect the engine wire with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(2) Connect the 13 connectors.

(3) Engage the 2 clamps.

(b) for LH Side:

(1) Connect the connector.

(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See page (b) Engage the 2 clamps. ).

(b) Engage the 2 clamps.

5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(See page Fuel Main Valve )

Removal

REMOVAL PROCEDURE 1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY (See page ) 2. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY (a) Disengage the 2 clamps. ...

Fuel Main Valve

Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY (See page ) 2. REMOVE FUEL SENDER GAUGE ASSEMBLY 3. REMOVE NO. ...

Other materials:

If your vehicle has to be stopped in an emergency
Only in an emergency, such as if it becomes impossible to stop the vehicle in the normal way, stop the vehicle using the following procedure: Steadily step on the brake pedal with both feet and firmly depress it. Do not pump the brake pedal repeatedly as this will increase the effort required ...

Removal
REMOVAL PROCEDURE 1. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (See page ) 2. REMOVE NO. 3 HEATER TO REGISTER DUCT 3. REMOVE INSTRUMENT PANEL WIRE ASSEMBLY (a) Using a screwdriver with its tip wrapped in protective tape, release the 3 airbag connector locks. Text in Illustr ...

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each sy ...