Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Fuel / Fuel Injector(for Port Injection) / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page PROCEDURE ).

PROCEDURE

1. INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page (a) Apply gasoline to new O-rings and install them to each injector. ).

(a) Apply gasoline to new O-rings and install them to each injector.

NOTICE:

Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.

(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly.

Text in Illustration

Stopper

NOTICE:

Check that there is no damage or foreign material in the inlet of the fuel delivery pipe sub-assembly.
Be careful not to twist the O-ring.
Install the fuel injector assembly so that its stopper aligns with the positioning gap of the fuel delivery pipe sub-assembly.

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

NOTICE:

Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly.
If a fuel pressure sensor is removed, replace the fuel delivery pipe sub-assembly (fuel pressure sensor) with a new one.

(a) Install 6 new injection vibration insulators to the intake manifold.

(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

NOTICE:

Be careful not to twist the O-ring.

(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly (See page (f) Connect the connector. ).

(f) Connect the connector.

3. CONNECT ENGINE WIRE

(a) for RH Side:

(1) Connect the engine wire with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(2) Connect the 13 connectors.

(3) Engage the 2 clamps.

(b) for LH Side:

(1) Connect the connector.

(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See page (b) Engage the 2 clamps. ).

(b) Engage the 2 clamps.

5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(See page Fuel Main Valve )

Removal

REMOVAL PROCEDURE 1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY (See page ) 2. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY (a) Disengage the 2 clamps. ...

Fuel Main Valve

Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY (See page ) 2. REMOVE FUEL SENDER GAUGE ASSEMBLY 3. REMOVE NO. ...

Other materials:

TC and CG Terminal Circuit
DESCRIPTION DTC output mode is set by connecting terminals TC and CG of the DLC3. The DTCs are displayed by blinking the SRS warning light. HINT: Make sure that DTCs which relate to the CAN communication system are not output. If any of these DTCs are output, check the CAN communicat ...

Hood
Release the lock from the inside of the vehicle to open the hood. Pull the hood release lever. The hood will pop up slightly. Pull up the hood catch lever and lift the hood. Hold the hood open by inserting the supporting rod into the slot. CAUTION ■Pre-driving check Check that the ...

Removal
REMOVAL PROCEDURE 1. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab) Click here 2. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab) Click here 3. REMOVE COWL SIDE TRIM BOARD LH Click here 4. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY Click here 5. REMOVE INSTRUME ...