Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page PROCEDURE ).

PROCEDURE

1. INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page (a) Apply gasoline to new O-rings and install them to each injector. ).

(a) Apply gasoline to new O-rings and install them to each injector.

NOTICE:

Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.

(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly.

Text in Illustration

*a

Stopper

NOTICE:

  • Check that there is no damage or foreign material in the inlet of the fuel delivery pipe sub-assembly.
  • Be careful not to twist the O-ring.
  • Install the fuel injector assembly so that its stopper aligns with the positioning gap of the fuel delivery pipe sub-assembly.

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

NOTICE:

  • Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly.
  • If a fuel pressure sensor is removed, replace the fuel delivery pipe sub-assembly (fuel pressure sensor) with a new one.

(a) Install 6 new injection vibration insulators to the intake manifold.

(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

(c) Install the fuel delivery pipe sub-assembly (with fuel injector assembly) to the intake manifold.

NOTICE:

Be careful not to twist the O-ring.

(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly (See page (f) Connect the connector. (f) Connect the connector. ).

(f) Connect the connector.

3. CONNECT ENGINE WIRE

(a) for RH Side:

(1) Connect the engine wire with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(2) Connect the 13 connectors.

(3) Engage the 2 clamps.

(b) for LH Side:

(1) Connect the connector.

(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See page (b) Engage the 2 clamps. (b) Engage the 2 clamps. ).

(b) Engage the 2 clamps.

5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(See page Fuel Main Valve Fuel Main Valve )

Removal
REMOVAL PROCEDURE 1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY (See page ) 2. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY (a) Disengage the 2 clamps. ...

Fuel Main Valve
Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY (See page ) 2. REMOVE FUEL SENDER GAUGE ASSEMBLY 3. REMOVE NO. ...

Other materials:

Installation
INSTALLATION CAUTION / NOTICE / HINT HINT: Perform "Inspection After Repairs" after replacing the engine assembly, cylinder head sub-assembly, camshaft, No. 2 camshaft, No. 3 camshaft sub-assembly, No. 4 camshaft sub-assembly, camshaft timing gear assembly, camshaft timing exhaust g ...

Pattern Select Switch
Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL (See page ) 2. REMOVE PATTERN SELECT SWITCH ASSEMBLY (a) Detach the 2 claws to remove the pattern select switch assembly from the instrument panel lower c ...

Precaution
PRECAUTION 1. PRECAUTION (a) Before starting work on the fuel system, including inspections and repairs, disconnect the cable from the negative (-) battery terminal. (b) Do not smoke or work near fire when performing work on the fuel system. (c) Keep gasoline away from rubber or leather parts. ...

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