INSTALLATION
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
(b) Install the water inlet with thermostat sub-assembly to the timing chain cover assembly with the 2 bolts and nut.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Engage the clamp to install the wire harness.
(d) Connect the connector to the water inlet with thermostat sub-assembly.
2. CONNECT NO. 3 WATER BY-PASS HOSE
(a) Connect the No. 3 water by-pass hose to the water inlet with thermostat sub-assembly and slide the hose clip to secure it.
3. CONNECT NO. 4 WATER BY-PASS HOSE
(a) Connect the No. 4 water by-pass hose to the water inlet with thermostat sub-assembly and slide the hose clip to secure it.
4. CONNECT NO. 7 WATER BY-PASS HOSE (w/ Oil Cooler)
(a) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the hose clip to secure it.
5. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the water inlet with thermostat sub-assembly and slide the hose clip to secure it. Text in Illustration
NOTICE: Connect the No. 2 radiator hose so that the paint mark on the No. 2 radiator hose is aligned with the protrusion of the water inlet with thermostat sub-assembly as shown in the illustration. |
|
6. INSTALL RADIATOR SUPPORT TO FRAME SEAL
(a) Install the radiator support to frame seal with the 7 clips.
7. INSTALL V-BANK COVER SUB-ASSEMBLY
8. ADD ENGINE COOLANT
9. INSPECT FOR COOLANT LEAK
10. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
11. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Dtc Check / Clear
DTC CHECK / CLEAR
1. CHECK DTC (CHECK USING TECHSTREAM)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Navigation System / Trouble
Codes.
(e) Check for DTCs, and then write them down.
( ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each sy ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedure to troubleshoot the LIN communication system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
...