Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(b) Install the generator assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Connect the generator bracket to the cylinder block sub-assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Engage the clamp and connect the engine wire to the generator bracket.

(e) Connect the engine wire to the generator assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the engine wire to the terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(g) Install the terminal cap.

(h) Connect the connector to the generator assembly .

(i) Install the wire harness clamp bracket with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(j) Engage the clamp and install the engine wire to the wire harness clamp bracket.

2. INSTALL NO. 1 SURGE TANK STAY

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3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

4. INSTALL V-BANK COVER

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5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

(a) Install the battery clamp sub-assembly and tighten the nut.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

8. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

9. CONNECT CABLE TO NEGATIVE TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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