Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(b) Install the generator assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Connect the generator bracket to the cylinder block sub-assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Engage the clamp and connect the engine wire to the generator bracket.

(e) Connect the engine wire to the generator assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the engine wire to the terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(g) Install the terminal cap.

(h) Connect the connector to the generator assembly .

(i) Install the wire harness clamp bracket with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(j) Engage the clamp and install the engine wire to the wire harness clamp bracket.

2. INSTALL NO. 1 SURGE TANK STAY

Click here 3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

4. INSTALL V-BANK COVER

Click here 5. INSTALL BATTERY TRAY

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

(a) Install the battery clamp sub-assembly and tighten the nut.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

8. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

9. CONNECT CABLE TO NEGATIVE TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here Reassembly

Inspection
INSPECTION PROCEDURE 1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY (a) Using a vernier caliper, measure the brush length. Text in Illustration *a Len ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL GENERATOR DRIVE END FRAME BEARING (a) Using SST and a press, press in a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: ...

Other materials:

ECU Power Source Circuit
WIRING DIAGRAM CAUTION / NOTICE / HINT NOTICE: Inspect the fuses for circuits related to this system before performing the following inspection procedure. PROCEDURE 1. INSPECT BATTERY (a) Check the battery voltage. Standard voltage: 11 to 14 V NG ...

Installation
INSTALLATION PROCEDURE 1. INSTALL VANE PUMP (a) Install the vane pump assembly with the 2 bolts. Torque: 21 N·m {214 kgf·cm, 15 ft·lbf} (b) Connect the oil pressure switch connector. NOTICE: Make sure that no oil adheres to the connector. ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. CHECK FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK (a) Connect the Techstream to the DLC3. (1) Turn the ignition switch to ON. NOTICE: Do not start the engine. (2) Turn the Techstream on. (3) Enter the following menus: Powertrain / Engine / Active Test / C ...

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