REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: 09950-70010 09951-07100 |
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(b) Fit the tabs on the retainer plate into the cutouts on the drive end frame to install the retainer plate. Text in Illustration
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(c) Install the 4 screws.
Torque:
2.3 N·m {23 kgf·cm, 20 in·lbf}
2. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the generator drive end frame on the generator pulley.
(b) Install the generator rotor assembly to the generator drive end frame.
3. INSTALL GENERATOR BEARING COVER PACKING
NOTICE:
A new generator coil assembly comes with a generator bearing cover packing. Therefore, it is not necessary to install a new generator bearing cover packing when installing a new generator coil assembly.
(a) Install a new generator bearing cover packing to the generator coil assembly. Text in Illustration
NOTICE: Align the protrusion of the generator bearing cover packing with the groove of the generator coil assembly when installing. |
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4. INSTALL GENERATOR COIL ASSEMBLY
(a) Temporarily install the generator coil assembly to the generator drive end frame with the 4 through bolts. NOTICE: Because the generator coil assembly must be installed with a press after the through bolts have first been temporarily tightened, do not attempt to install the generator coil assembly by tightening the through bolts only. |
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(b) Using a 21 mm deep socket wrench and press, slowly press in the generator coil assembly. Text in Illustration
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(c) Tighten the 4 through bolts.
Torque:
5.6 N·m {57 kgf·cm, 50 in·lbf}
5. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the brush holder hole. Text in Illustration
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(b) Install the generator brush holder assembly to the generator coil assembly with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull out the pin from the generator brush holder assembly.
6. INSTALL GENERATOR TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil assembly. NOTICE: Make sure the terminal insulator is installed facing the proper direction. |
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7. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil assembly with the 3 bolts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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8. INSTALL GENERATOR PULLEY
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator assembly in the vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
(c) Install SST 1-A and B to the generator pulley shaft.
Text in Illustration
*a |
Hold |
Turn |
SST: 09820-63011
09820-06010
09820-06021
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
(d) Install SST 1-B to SST 1-A.
SST: 09820-63011
09820-06010
09820-06021
(e) Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
NOTICE:
Make sure that SST is secured to the generator rotor shaft.
(f) Insert SST 2 and attach it to the generator pulley nut.
Text in Illustration
Insert |
(g) Tighten the generator pulley nut by turning SST 1-A as shown in the illustration. Text in Illustration
Torque: 133 N·m {1351 kgf·cm, 98 ft·lbf} |
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(h) Remove SST 2 from the generator pulley shaft..
(i) Turn SST 1-B as shown in the illustration and remove SST 1-A and B
Text in Illustration
*a |
Hold |
Turn |
(j) Turn the generator pulley and check that the generator pulley moves smoothly.
(k) Remove the generator assembly from the vise.
Vehicle Information Not Obtained (C1A02)
DESCRIPTION
When a new millimeter wave radar sensor assembly is installed, it receives vehicle
specification information from the main body ECU (multiplex network body ECU) and
stores the information.
DTC C1A02 is stored when the millimeter wave radar sensor assembly receives the
vehicle spe ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each symptom by ...
Open in Bus 2 Main Bus Line
DESCRIPTION
There may be an open circuit in one of the CAN main bus lines and/or a central
gateway ECU (network gateway ECU) branch lines when the resistance between terminals
18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is 70 Ω
or higher.
Detection It ...