INSTALLATION
PROCEDURE
1. INSTALL HYDRAULIC BRAKE BOOSTER
(a) Install a new brake booster gasket onto the hydraulic brake booster.
(b) Install the hydraulic brake booster with the 4 nuts.
Torque:
14 N·m {145 kgf·cm, 10 ft·lbf}
(c) Using a union nut wrench, connect the 4 brake lines to the correct positions of the hydraulic brake booster, as shown in the illustration. Text in Illustration
Torque: without union nut wrench : 15 N·m {155 kgf·cm, 11 ft·lbf} with union nut wrench : 14 N·m {145 kgf·cm, 10 ft·lbf} HINT:
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(d) Connect the 3 connectors.
2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS
3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
(See page
)
4. INSPECT BRAKE PEDAL HEIGHT
5. INSPECT PEDAL FREE PLAY
6. INSPECT PEDAL RESERVE DISTANCE
7. FILL RESERVOIR WITH BRAKE FLUID
8. BLEED BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY
9. BLEED BRAKE LINE
10. BLEED MASTER CYLINDER SOLENOID
11. INSPECT FLUID LEVEL IN RESERVOIR
12. INSPECT FOR BRAKE FLUID LEAK
13. INSPECT BRAKE MASTER CYLINDER OPERATION
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
Click here
2. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
Click here
3. REMOVE COWL SIDE TRIM BOARD LH
Click here
4. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY
Click here
5. REMOVE INSTRUME ...
Calibration
CALIBRATION
1. DESCRIPTION
(a) After replacing any VSC related components or performing wheel alignment
adjustment, clear and read the sensor calibration data.
Refer to the table below and then perform the necessary operation according to
the part to be replaced in order to perform calibratio ...
Diagnosis System
DIAGNOSIS SYSTEM
1. DESCRIPTION
The main body ECU (multiplex network body ECU) and certification ECU (smart key
ECU assembly) control the LIN communication system. LIN communication system data
and Diagnostic Trouble Codes (DTCs) can be read through the Data Link Connector
3 (DLC3).
When th ...