INSTALLATION
PROCEDURE
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 2 nuts and bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(b) Connect each of the connectors to the steering column assembly.
(c) Connect the wire harness clamps to the steering column assembly.
CAUTION:
Wipe any dirt off the installation plane and column body side.
NOTICE:
Be careful not to scratch or soil the installation plane of the steering column.
2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT
(a) Align the matchmarks on the power steering link and No. 2 steering intermediate shaft.
Text in Illustration
*a |
Matchmark |
(b) Install the No. 2 steering intermediate shaft to the power steering link with bolt C.
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
3. INSTALL STEERING SLIDING YOKE
(a) Align the matchmarks on the steering intermediate shaft assembly and steering sliding yoke.
Text in Illustration
*a |
Matchmarks |
(b) Install the steering sliding yoke to the steering intermediate shaft assembly and slide it upward.
(c) Align the matchmarks on the No. 2 steering intermediate shaft and steering sliding yoke.
(d) Install the steering sliding yoke to the No. 2 steering intermediate shaft with bolts A and B.
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
4. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
(a) Install the No. 1 engine under cover sub-assembly with the 4 bolts.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
5. INSTALL STEERING COLUMN HOLE COVER
(a) Install the steering column hole cover with the 4 clips.
6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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7. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
(a) Engage the 3 claws to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly.
(b) Connect the connectors to the combination switch assembly with spiral cable sub-assembly.
8. INSTALL UPPER STEERING COLUMN COVER
(a) Engage the claw to install the upper steering column cover.
9. INSTALL LOWER STEERING COLUMN COVER
(a) Engage the 2 claws to install the lower steering column cover.
(b) Install the lower steering column cover with the 2 screws.
(c) Engage the claw.
10. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
11. ADJUST SPIRAL CABLE
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12. INSTALL STEERING WHEEL ASSEMBLY
(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
(b) Install the steering wheel assembly set nut.
Torque:
50 N·m {510 kgf·cm, 37 ft·lbf}
13. INSPECT STEERING WHEEL CENTER POINT
14. INSTALL STEERING PAD
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15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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16. INSPECT SRS WARNING LIGHT
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Precaution
PRECAUTION
HANDLING PRECAUTION FOR CRUISE CONTROL SYSTEM
(a) Turn the cruise control system off using the cruise control main switch (ON-OFF
button) when not using the cruise control system.
(b) Be careful as the vehicle speed increases when driving downhill with the
cruise control system con ...
Clutch Switch Circuit
DESCRIPTION
Clutch switch circuit inspection is necessary for manual transmission vehicles.
When the clutch pedal is released, the ECM receives the positive (+) battery
voltage through the ECU-IG NO. 2 fuse and ignition switch. While the clutch pedal
is depressed, the clutch switch assembly se ...
Removal
REMOVAL
PROCEDURE
1. REMOVE TIMING CHAIN COVER ASSEMBLY
(See page )
2. SEPARATE NO. 2 WATER BY-PASS PIPE (for Vacuum Brake Booster)
3. REMOVE VACUUM PUMP ASSEMBLY (for Vacuum Brake Booster)
4. SET NO. 1 CYLINDER TO TDC/COMPRESSION
5. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
6. REMO ...