INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD22 (w/ Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.
(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.
Torque:
45 N·m {459 kgf·cm, 33 ft·lbf}
CAUTION:
The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.
NOTICE:
(c) Connect the 2 connectors.
2. INSTALL REAR DIFFERENTIAL PROTECTOR
(a) Install the differential protector with the 2 bolts.
Torque:
12.0 N·m {122 kgf·cm, 9 ft·lbf}
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(See page )
4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.
5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)
(See page )
6. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)
(See page )
7. ADD DIFFERENTIAL OIL
(See page )
8. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)
(See page )
9. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)
(See page )
10. ADJUST PARKING BRAKE
(See page )
11. INSTALL REAR WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
12. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)
(See page )
13. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)
(See page )
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER ASSEMBLY
Click here
2. INSTALL WIRING HARNESS CLAMP BRACKET
(a) Install the 4 wiring harness clamp brackets with the 4 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
3. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY
(a) Install the 2 brackets to t ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR
2. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY
3. INSTALL IGNITION COIL ASSEMBLY
4. INSTALL FUEL INJECTOR SEAL
5. INSTALL FUEL INJECTOR ASSEMBLY
6. INSTALL FUEL DELIVERY PIPE RH
7. INSTALL FUEL DELIVERY PIP ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
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2.
CUSTOMER PROBLEM ANALYSIS CHECK
HINT:
In troubleshooti ...