INSPECTION
PROCEDURE
1. INSPECT MAGNET STARTER SWITCH ASSEMBLY
(a) Inspect the pull-in coil.
(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the magnet starter switch assembly. |
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(b) Inspect the holding coil.
(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the magnet starter switch assembly. |
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2. INSPECT BRUSH
(a) Using a vernier caliper, measure the brush length. Text in Illustration
Standard length: 15.5 mm (0.610 in.) Minimum length: 8.5 mm (0.335 in.) If the length is less than the minimum, replace the starter brush holder assembly and starter yoke assembly. |
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3. INSPECT STARTER BRUSH HOLDER ASSEMBLY
(a) Check the brush spring load.
(1) Take a pull scale reading immediately after the brush spring separates from the brush. Text in Illustration
Standard spring load: 17.6 to 23.5 N (1.8 to 2.4 kgf, 4.0 to 5.3 lbf) Minimum spring load: 11.8 N (1 kgf, 2.7 lbf) If the spring load is less than the minimum, replace the starter brush holder assembly. |
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(b) Inspect the insulation.
(1) Measure the resistance according to the value(s) in the table below. Standard Resistance:
If the result is not as specified, replace the starter brush holder assembly. |
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4. INSPECT STARTER YOKE ASSEMBLY
(a) Inspect the field coil for an open circuit.
(1) Measure the resistance according to the value(s) in the table below. Standard Resistance:
If the result is not as specified, replace the starter yoke assembly. |
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(2) Measure the resistance according to the value(s) in the table below. Standard Resistance:
If the result is not as specified, replace the starter yoke assembly. |
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5. INSPECT STARTER ARMATURE ASSEMBLY
(a) Check the commutator for dirt and/or burns on the surface.
If the surface is dirty or burnt, correct it with sandpaper (No. 400) or a lathe. If necessary, replace the starter armature assembly.
(b) Inspect the commutator for an open circuit.
(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the starter armature assembly. |
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(c) Inspect the commutator for a short circuit.
(1) Measure the resistance according to the value(s) in the table below. Text in Illustration
Standard Resistance:
If the result is not as specified, replace the starter armature assembly. |
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(d) Check the commutator circle runout.
(1) Place the bearing of armature on V-blocks.
(2) Using a dial indicator, measure the circle runout. Maximum runout: 0.05 mm (0.00197 in.) If the circle runout is more than the maximum, replace the starter armature assembly. |
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(e) Using a vernier caliper, measure the commutator diameter. Standard diameter: 30.0 mm (1.18 in.) Minimum diameter: 29.0 mm (1.14 in.) If the diameter is less than the minimum, replace the starter armature assembly. |
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(f) Using a vernier caliper, measure the undercut depth of the commutator. Standard undercut depth: 0.6 mm (0.0236 in.) Minimum undercut depth: 0.2 mm (0.00787 in.) If the undercut depth is less than the minimum, replace the starter armature assembly. |
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6. INSPECT STARTER CLUTCH SUB-ASSEMBLY
(a) Rotate the pinion gear clockwise and check that it turns freely. Try to rotate the pinion gear counterclockwise and check that it locks.
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Free |
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Lock |
If the result is not as specified, replace the starter clutch sub-assembly.
(b) Turn the pinion gear by hand while applying inward force and check the movement of the bearing.
If resistance is felt or the bearing sticks, replace the starter clutch sub-assembly.
Removal
REMOVAL
PROCEDURE
1. REMOVE TIMING CHAIN COVER ASSEMBLY
(See page )
2. SEPARATE NO. 2 WATER BY-PASS PIPE (for Vacuum Brake Booster)
3. REMOVE VACUUM PUMP ASSEMBLY (for Vacuum Brake Booster)
4. SET NO. 1 CYLINDER TO TDC/COMPRESSION
5. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
6. REMO ...
Front Speed Sensor RH Performance (C1409,C1410)
DESCRIPTION
Refer to DTCs C1401 and C1402 (See page ).
DTC Code
DTC Detection Condition
Trouble Area
C1409
C1410
One of the following conditions is met:
When the vehicle is driven in reverse at a speed of 3 km/h (2
...
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting
the cable from the negative (-) battery terminal. Therefore, make sure to read the
disconnecting the cable from the negative (-) battery terminal notices before pr ...