Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the nut and disconnect the lead wire from terminal C.

(b) Remove the 2 bolts.

(c) Pull out the starter yoke assembly and commutator end frame together with the starter armature assembly.

(d) Remove the O-ring from the starter yoke.

2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the 2 bolts and magnet starter switch assembly.

(b) Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly.

Text in Illustration

*1

Starter Drive Housing Assembly

*2

Starter Clutch Sub-assembly

*3

Return Spring

*4

Idle Gear

*5

Retainer

*6

Clutch Roller

(c) Using a magnet hand, remove the steel ball from the starter clutch hole.

Text in Illustration

*a

Magnet Hand

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and commutator end frame from the starter yoke assembly.

NOTICE:

While holding down the lead wire, remove the commutator end frame.

(b) Remove the O-ring from the starter yoke assembly.

(c) Disconnect the 4 brushes from the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Disconnect the brush from the starter brush holder assembly.

(d) Remove the starter brush holder assembly.

4. REMOVE STARTER ARMATURE ASSEMBLY

(a) Remove the starter armature assembly from the starter yoke assembly.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Inspection
INSPECTION PROCEDURE 1. INSPECT MAGNET STARTER SWITCH ASSEMBLY (a) Inspect the pull-in coil. (1) Measure the resistance according to the value(s) in the table below. Text in Illustra ...

Other materials:

Operation Check
OPERATION CHECK 1. MALFUNCTION DISPLAY (MULTI-INFORMATION DISPLAY) (a) Open circuit indication (1) If there is an open circuit between a No. 1 ultrasonic sensor and the clearance warning ECU assembly or a sensor is malfunctioning, the malfunction is displayed as shown in the illustration. ...

Fail-safe Chart
FAIL-SAFE CHART If there is a problem with sensor signals or actuator systems, the skid control ECU prohibits power supply to the brake actuator assembly and informs the ECM of a VSC system malfunction. The brake actuator assembly turns off the solenoids and the ECM stops its ...

Diagnosis System
DIAGNOSIS SYSTEM CHECK DLC3 (a) Check the DLC3. Click here FUNCTION OF WARNING INDICATOR AND MESSAGE (a) If the pre-collision system is not functioning properly, the driver is warned by the PCS warning light and a warning message displayed on the multi-information display. Mas ...

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