Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL COOLER ASSEMBLY
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(a) Check the oil cooler assembly for damage and clogging. If necessary, replace the oil cooler assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY
(a) Install 2 new gaskets to the oil bracket sub-assembly.
(b) Install the oil cooler assembly with the 2 bolts and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
2. CONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Connect the No. 1 water by-pass pipe sub-assembly.
3. INSTALL FAN SHROUD
4. INSTALL NO. 1 RADIATOR HOSE
5. INSTALL V-BANK COVER SUB-ASSEMBLY
6. ADD ENGINE OIL
7. CHECK ENGINE OIL LEVEL
8. ADD ENGINE COOLANT
9. INSPECT FOR ENGINE OIL LEAK
10. INSPECT FOR COOLANT LEAK
11. INSTALL RADIATOR SUPPORT TO FRAME SEAL
12. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
13. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE RADIATOR SUPPORT TO FRAME SEAL
4. DRAIN ENGINE COOLANT
5. DRAIN ENGINE OIL
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE NO. 1 RADIATOR HOSE
8. REMOVE FAN SHROUD
9. DISCONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Disconnect the No.1 water by-pass pipe sub-assembly.
10. REMOVE OIL COOLER ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and oil cooler assembly. |
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(b) Remove the 2 gaskets.
Lubrication SystemProblem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each sy ...
Removal
REMOVAL
PROCEDURE
1. REMOVE REAR SEAT ASSEMBLY LH (for Double Cab)
Click here
2. REMOVE REAR SEAT ASSEMBLY RH (for Double Cab)
Click here
3. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab)
Click here
4. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab)
HINT:
Use the same procedure ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TELEPHONE MICROPHONE ASSEMBLY
Click here
2. REMOVE MICROPHONE CASE
(a) w/o Sliding Roof:
(1) Disengage the claw and guide to remove the microphone case.
(b) w/ Sliding Roof:
(1) Disengage th ...