Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL COOLER ASSEMBLY
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(a) Check the oil cooler assembly for damage and clogging. If necessary, replace the oil cooler assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY
(a) Install 2 new gaskets to the oil bracket sub-assembly.
(b) Install the oil cooler assembly with the 2 bolts and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
2. CONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Connect the No. 1 water by-pass pipe sub-assembly.
3. INSTALL FAN SHROUD
4. INSTALL NO. 1 RADIATOR HOSE
5. INSTALL V-BANK COVER SUB-ASSEMBLY
6. ADD ENGINE OIL
7. CHECK ENGINE OIL LEVEL
8. ADD ENGINE COOLANT
9. INSPECT FOR ENGINE OIL LEAK
10. INSPECT FOR COOLANT LEAK
11. INSTALL RADIATOR SUPPORT TO FRAME SEAL
12. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
13. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE RADIATOR SUPPORT TO FRAME SEAL
4. DRAIN ENGINE COOLANT
5. DRAIN ENGINE OIL
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE NO. 1 RADIATOR HOSE
8. REMOVE FAN SHROUD
9. DISCONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Disconnect the No.1 water by-pass pipe sub-assembly.
10. REMOVE OIL COOLER ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and oil cooler assembly. |
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(b) Remove the 2 gaskets.
Lubrication SystemRemoval
REMOVAL
PROCEDURE
1. REMOVE FUEL PUMP ASSEMBLY (for High Pressure)
(See page )
2. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY
(a) Loosen the 2 union nuts and remove the No. 2 fuel pipe sub-assembly from
the fuel delivery pipe RH and fuel delivery pipe sub-assembly LH.
Text in Illustration
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the 4 cylinder boots from the caliper.
2. REMOVE FRONT DISC BRAKE PISTON
(a) Prepare a wooden plate to hold the pistons.
(b) Place the plate between the pistons and insert a pad into one side.
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New Key cannot be Registered
DESCRIPTION
If an electrical key transmitter could not be newly registered, wave interference
or a malfunction of the certification ECU (smart key ECU assembly), electrical key
transmitter sub-assembly, steering lock ECU (steering lock actuator or UPR bracket
assembly) or electrical key and T ...