Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly (See page ). PROCEDURE ).

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

2. REMOVE NO. 1 FUEL SUB-TANK

2. REMOVE NO. 1 FUEL SUB-TANK

(a) Disconnect the 2 fuel pump connectors.

(b) Disengage the clamp and disconnect the wire harness.

(c) Disengage the claw and 2 clamps and disconnect the jet pump nozzle.

(d) Using a screwdriver with its tip wrapped with protective tape, disconnect the jet pump from the No. 1 fuel sub-tank.

Text in Illustration

*a

Protective Tape

NOTICE:

The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be separated carefully using a screwdriver.

(e) Disengage the 5 claws and remove the No. 1 fuel sub-tank.

NOTICE:

Do not damage the No. 1 fuel sub-tank.

3. REMOVE FUEL PUMP FILTER

(a) Disengage the 3 claws and disconnect the fuel pump filter from the fuel filter case.

(b) Disengage the claw and disconnect the fuel pump harness from the fuel pump filter.

4. REMOVE FUEL PUMP

(a) Disengage the clamp and disconnect the wire harness.

(b) Disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter case.

(c) Remove the fuel pump from the fuel filter case.

(d) Disconnect the fuel pump harness connector and remove the fuel pump harness from the fuel pump.

(e) Remove the O-ring and fuel pump spacer from the fuel pump.

Text in Illustration

*1

O-ring

*2

Fuel Pump Spacer

*a

5.0 mm (0.197 in.)

NOTICE:

Be careful not to damage the sealing surface.

HINT:

If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE FUEL TANK ASSEMBLY Click here 2. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY Click here 3. REMOVE FUEL PUMP GAUGE RETAINER NOTICE: Before performing these proce ...

Other materials:

Reassembly
REASSEMBLY CAUTION / NOTICE / HINT NOTICE: When installing the hood bulge protector, heat the hood bulge surface using the infrared light. Do not heat the hood bulge excessively. Item Temperature Hood Bulge ...

Terminals Of Ecu
TERMINALS OF ECU FORWARD RECOGNITION CAMERA NOTICE: DTCs may be output when connectors are disconnected during inspection. Therefore, be sure to clear the DTCs using the Techstream once the inspection has been completed. Do not apply excessive force to the forward recognition ...

Installation
INSTALLATION CAUTION / NOTICE / HINT CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing. Click here PROCEDURE 1. INSTALL FRONT SEAT INNER BELT ASSEMBLY (a) for Driver Side: (1) Install t ...

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