DISASSEMBLY
PROCEDURE
1. INSPECT FRONT DRIVE SHAFT
(a) Check whether there is no remarkable play in the outboard joint.
(b) Check whether the inboard joint slides smoothly in the thrust direction.
(c) Check whether there is no remarkable play in the radial direction of the inboard joint.
(d) Check the boots for damage.
NOTICE:
Move the drive shaft while keeping it level.
2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP
(a) Using pliers, disengage the hooks together and remove the large clamp.
(b) Using a side cutter, cut the small boot clamp.
3. SEPARATE INBOARD JOINT BOOT
(a) Slide the inboard joint boot toward the outboard joint.
4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY
(a) Place matchmarks on the inboard joint and outboard joint shaft.
NOTICE:
Do not punch the marks.
(b) Remove the inboard joint from the outboard joint shaft.
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(c) Using a snap ring expander, remove the snap ring. |
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(d) Place matchmarks on the outboard joint shaft and tripod. NOTICE: Do not punch the marks. |
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(e) Using a brass bar and hammer, remove the tripod from the outboard joint shaft.
NOTICE:
Do not tap the roller.
(f) Remove the inboard joint boot from the outboard joint shaft.
5. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP
(a) Using a side cutter, cut the boot clamps.
6. REMOVE OUTBOARD JOINT BOOT
(a) Remove the outboard joint boot from the outboard joint shaft.
7. REMOVE FRONT DRIVE INNER SHAFT OUTER SHAFT SNAP RING
(a) Using a screwdriver, remove the snap ring.
8. REMOVE FRONT DRIVE SHAFT DUST COVER
(a) Using SST and a press, remove the dust cover.
SST: 09950-00020
9. REMOVE FRONT AXLE HUB OIL SEAL
(a) Using a screwdriver and a hammer, remove the oil seal.
Components
RemovalRemoval
REMOVAL
PROCEDURE
1. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
Transmission
See page
AC60E
AC60F
2. REMOVE MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
(See page )
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TELEPHONE MICROPHONE ASSEMBLY
Click here
2. REMOVE MICROPHONE CASE
HINT:
Use the same procedure for Double Cab.
Click here
3. REMOVE NO. 1 ROOF WIRE (w/ Vanity Light)
(a) w/ EC Mirror:
(1) Remove the No. 1 roof wire.
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT RADIATOR CAP SUB-ASSEMBLY
CAUTION:
Do not remove the radiator cap sub-assembly while the engine and radiator assembly
are still hot. Pressurized, hot engine coolant and steam may be released and cause
serious burns.
(a) Measure the valve opening pr ...