Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
(a) Install the clutch accumulator assembly to the manual transmission assembly with the 3 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
(b) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch accumulator assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
(c) Install the clutch release cylinder to flexible hose tube to the manual transmission assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
3. INSTALL RELEASE CYLINDER HEAT INSULATOR
4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
5. FILL RESERVOIR WITH BRAKE FLUID
6. BLEED CLUTCH LINE
7. CHECK FLUID LEVEL IN RESERVOIR
8. INSPECT FOR CLUTCH FLUID LEAK
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page )
3. REMOVE RELEASE CYLINDER HEAT INSULATOR
4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
5. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch accumulator assembly. HINT: Use a container to catch the fluid. |
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(b) Remove the bolt and separate the clutch release cylinder to flexible hose tube from the manual transmission assembly.
(c) Remove the 3 bolts and clutch accumulator assembly from the manual transmission assembly. |
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Parts Location
PARTS LOCATION
ILLUSTRATION
*A
for Double Cab
*B
for Access Cab
*C
w/ Back Door Power Window
-
-
*1
NO. 1 BACK PANEL RELAY
*2
NO. 2 BACK PANEL RELAY
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 2 nuts and bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(b) Connect each of the connectors to the steering column assembly.
(c) Connect the wire harness clamps to the steering colu ...
Operation Check
OPERATION CHECK
1. MALFUNCTION DISPLAY (MULTI-INFORMATION DISPLAY)
(a) Open circuit indication
(1) If there is an open circuit between a No. 1 ultrasonic sensor and the clearance
warning ECU assembly or a sensor is malfunctioning, the malfunction is displayed
as shown in the illustration.
...