Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
(a) Install the clutch accumulator assembly to the manual transmission assembly with the 3 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
(b) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch accumulator assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
). (c) Install the clutch release cylinder to flexible hose tube to the manual transmission assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
3. INSTALL RELEASE CYLINDER HEAT INSULATOR
4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
5. FILL RESERVOIR WITH BRAKE FLUID
6. BLEED CLUTCH LINE
7. CHECK FLUID LEVEL IN RESERVOIR
8. INSPECT FOR CLUTCH FLUID LEAK
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
3. REMOVE RELEASE CYLINDER HEAT INSULATOR
4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
5. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
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(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch accumulator assembly. HINT: Use a container to catch the fluid. |
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(b) Remove the bolt and separate the clutch release cylinder to flexible hose tube from the manual transmission assembly.
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(c) Remove the 3 bolts and clutch accumulator assembly from the manual transmission assembly. |
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Clutch
Clutch Master CylinderRemoval
REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
If one of the camshaft timing gear bolts is already removed, do not remove any
other camshaft timing gear bolts.
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table. Check each sy ...
Confirm Cellular Phone Functionality
PROCEDURE
1.
CHECK CUSTOMER'S CELLULAR PHONE COMPATIBILITY
(a) Check if the cellular phone is compatible (Refer to http://www.toyota.com/entune/).
Result
Result
Proceed to
Cellular phone is compatible
A
...