Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. REMOVE TRANSFER CASE LOWER PROTECTOR
5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. REMOVE TRANSFER CASE OIL SEAL
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(a) Using SST, remove the transfer case oil seal. SST: 09950-40011 09951-04020 09952-04010 09953-04030 09954-04010 09955-04031 09957-04010 09958-04011 Text in Illustration
NOTICE: Apply a lubricant to the threads and end of SST. |
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8. INSTALL TRANSFER CASE OIL SEAL
(a) Coat the lip of a new transfer case oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case. SST: 09710-30041 09710-03221 SST: 09950-60010 09951-00600 09951-00650 09952-06010 SST: 09950-70010 09951-07150 |
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9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
11. INSTALL TRANSFER CASE LOWER PROTECTOR
12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
13. ADD TRANSFER OIL
14. INSPECT FOR TRANSFER OIL LEAK
Installation
Transfer Case Rear Oil SealInstallation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for both the RH and LH sides.
The procedure described below is for the LH side.
PROCEDURE
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Insert the 5 hooks, install 6 new bolts, 2 new clips with pins and 2 new
...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use these procedure to troubleshoot the seat belt warning system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
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2 ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT TIE ROD END SUB-ASSEMBLY
(a) Flip the ball joint stud back and forth 5 times as shown in the illustration
before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate of 2 to 4 seconds
per turn and check the torque reading on the ...