Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. REMOVE TRANSFER CASE LOWER PROTECTOR
5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. REMOVE TRANSFER CASE OIL SEAL
|
(a) Using SST, remove the transfer case oil seal. SST: 09950-40011 09951-04020 09952-04010 09953-04030 09954-04010 09955-04031 09957-04010 09958-04011 Text in Illustration
NOTICE: Apply a lubricant to the threads and end of SST. |
|
8. INSTALL TRANSFER CASE OIL SEAL
(a) Coat the lip of a new transfer case oil seal with MP grease.
|
(b) Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case. SST: 09710-30041 09710-03221 SST: 09950-60010 09951-00600 09951-00650 09952-06010 SST: 09950-70010 09951-07150 |
|
9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
11. INSTALL TRANSFER CASE LOWER PROTECTOR
12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
13. ADD TRANSFER OIL
14. INSPECT FOR TRANSFER OIL LEAK
Installation
Transfer Case Rear Oil SealData List / Active Test
DATA LIST / ACTIVE TEST
1. READ DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or sig ...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
PROCEDURE
1. INSTALL SEPARATE TYPE REAR SEATBACK COVER
(a) Using hog ring pliers, install the separate type rear seatback cover
with 2 new hog rings.
Text in Il ...
Inverter Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT INVERTER RELAY
(a) Check the resistance.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
...