Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. REMOVE TRANSFER CASE LOWER PROTECTOR
5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. REMOVE TRANSFER CASE OIL SEAL
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(a) Using SST, remove the transfer case oil seal. SST: 09950-40011 09951-04020 09952-04010 09953-04030 09954-04010 09955-04031 09957-04010 09958-04011 Text in Illustration
NOTICE: Apply a lubricant to the threads and end of SST. |
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8. INSTALL TRANSFER CASE OIL SEAL
(a) Coat the lip of a new transfer case oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case. SST: 09710-30041 09710-03221 SST: 09950-60010 09951-00600 09951-00650 09952-06010 SST: 09950-70010 09951-07150 |
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9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
11. INSTALL TRANSFER CASE LOWER PROTECTOR
12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
13. ADD TRANSFER OIL
14. INSPECT FOR TRANSFER OIL LEAK
Installation
Transfer Case Rear Oil SealData List / Active Test
DATA LIST / ACTIVE TEST
1. READ DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or sig ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL CHARCOAL CANISTER LEAK DETECTION PUMP SUB-ASSEMBLY
(a) Engage the 2 claws to install a new charcoal canister leak detection
pump sub-assembly to the charcoal canister assembly.
NOTICE:
Do not allow foreign matter such as grease, ...
Multi-terrain Select Indicator Light does not Come ON
DESCRIPTION
When the transfer gear position is L4, the multi-terrain select indicator light
illuminates and control begins.
Under any of the following conditions, the multi-terrain select system does not
begin control and the multi-terrain select indicator light does not illuminate.
Th ...