Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. REMOVE TRANSFER CASE LOWER PROTECTOR
5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. REMOVE TRANSFER CASE OIL SEAL
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(a) Using SST, remove the transfer case oil seal. SST: 09950-40011 09951-04020 09952-04010 09953-04030 09954-04010 09955-04031 09957-04010 09958-04011 Text in Illustration
NOTICE: Apply a lubricant to the threads and end of SST. |
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8. INSTALL TRANSFER CASE OIL SEAL
(a) Coat the lip of a new transfer case oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case. SST: 09710-30041 09710-03221 SST: 09950-60010 09951-00600 09951-00650 09952-06010 SST: 09950-70010 09951-07150 |
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9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page
)
11. INSTALL TRANSFER CASE LOWER PROTECTOR
12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
13. ADD TRANSFER OIL
14. INSPECT FOR TRANSFER OIL LEAK
Installation
Transfer Case Rear Oil SealHydraulic Test
HYDRAULIC TEST
1. PERFORM HYDRAULIC TEST
(a) Measure the line pressure.
CAUTION:
The line pressure test should always be performed with at least 2 people. One
person should observe the condition of the wheels and wheel chocks while the other
is performing the test.
NOTICE:
Perform ...
Output Speed Sensor Circuit Short to Battery (P072012,P072014,P072031)
DESCRIPTION
This sensor detects the rotation speed of the transmission output shaft and sends
signals to the ECM. By comparing the input turbine speed signal (NT) with the output
shaft speed sensor signal (SP2), the ECM detects the shift timing of the gears and
appropriately controls the engi ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RADIATOR GRILLE MOULDING
(a) Engage the 8 claws to install the radiator grille moulding.
(b) Install the 8 screws.
2. INSTALL NO. 1 RADIATOR GRILLE GARNISH
(a) for Type A and Type B:
(1) Engag ...