Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Be sure to perform this procedure with several people as the transfer assembly is very heavy.

PROCEDURE

1. INSTALL TRANSFER CASE LOWER PROTECTOR

(a) Install the transfer case lower protector with the 4 bolts.

Torque:

18 N·m {184 kgf·cm, 13 ft·lbf}

2. INSTALL TRANSFER ASSEMBLY

(a) Install the transfer assembly and 2 clamps with the 8 bolts.

NOTICE:

Do not damage the lip of the transfer adapter oil seal.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

3. CONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY

(a) Connect the 2 transfer breather hose sub-assemblies.

(b) Engage the 2 clamps to connect the 2 transfer breather hose sub-assemblies.

4. CONNECT WIRE HARNESS

(a) for 2GR-FKS:

(1) Engage the 3 clamps to connect the wire harness.

(2) Connect the connector.

(b) for 2TR-FE:

(1) Engage the 4 clamps to connect the wire harness.

(2) Connect the connector.

5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

8. INSTALL PROPELLER SHAFT ASSEMBLY FRONT

8. INSTALL PROPELLER SHAFT ASSEMBLY FRONT

9. ADD TRANSFER OIL

9. ADD TRANSFER OIL

10. INSPECT FOR TRANSFER OIL LEAK

10. INSPECT FOR TRANSFER OIL LEAK

Removal
REMOVAL PROCEDURE 1. DRAIN TRANSFER OIL 2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 4. SUPPORT TRANSMISSION ASSEMBLY 5. REMOVE NO ...

Transfer Case Front Oil Seal
Components COMPONENTS ILLUSTRATION Replacement REPLACEMENT PROCEDURE 1. DRAIN TRANSFER OIL 2. SUPPORT TRANSMISSION ASSEMBLY 3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 4. ...

Other materials:

Parts Location
PARTS LOCATION ILLUSTRATION *A for Vacuum Brake Booster *B for Hydraulic Brake Booster *1 SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY) *2 SKID CONTROL ECU (MASTER CYLINDER SOLENOID) *3 ...

Removal
REMOVAL PROCEDURE 1. DRAIN AUTOMATIC TRANSMISSION FLUID (a) Remove the drain plug and gasket from the automatic transmission assembly and drain the ATF. (b) Install a new gasket and the drain plug to the automatic transmission assembl ...

Dtc Check / Clear
DTC CHECK / CLEAR NOTICE: When the diagnosis system is changed from normal mode to check mode or vice versa, all DTCs and freeze frame data recorded in normal mode are cleared. Before changing modes, always check and make a note of DTCs and freeze frame data. HINT: DTCs which are sto ...

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