Toyota Tacoma 2015-2018 Service Manual: Installation
INSTALLATION
CAUTION / NOTICE / HINT
CAUTION:
Be sure to perform this procedure with several people as the transfer assembly is very heavy.
PROCEDURE
1. INSTALL TRANSFER CASE LOWER PROTECTOR
(a) Install the transfer case lower protector with the 4 bolts.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
2. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer assembly and 2 clamps with the 8 bolts.
NOTICE:
Do not damage the lip of the transfer adapter oil seal.
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
3. CONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY
(a) Connect the 2 transfer breather hose sub-assemblies.
(b) Engage the 2 clamps to connect the 2 transfer breather hose sub-assemblies.
4. CONNECT WIRE HARNESS
(a) for 2GR-FKS:
(1) Engage the 3 clamps to connect the wire harness.
(2) Connect the connector.
(b) for 2TR-FE:
(1) Engage the 4 clamps to connect the wire harness.
(2) Connect the connector.
5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
.gif)
6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
8. INSTALL PROPELLER SHAFT ASSEMBLY FRONT
9. ADD TRANSFER OIL
10. INSPECT FOR TRANSFER OIL LEAK
Removal
REMOVAL
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
4. SUPPORT TRANSMISSION ASSEMBLY
5. REMOVE NO ...
Transfer Case Front Oil Seal
Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. SUPPORT TRANSMISSION ASSEMBLY
3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
4. ...
Other materials:
Parts Location
PARTS LOCATION
ILLUSTRATION
*A
for Vacuum Brake Booster
*B
for Hydraulic Brake Booster
*1
SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)
*2
SKID CONTROL ECU (MASTER CYLINDER SOLENOID)
*3
...
Removal
REMOVAL
PROCEDURE
1. DRAIN AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug and gasket from the automatic transmission
assembly and drain the ATF.
(b) Install a new gasket and the drain plug to the automatic transmission assembl ...
Dtc Check / Clear
DTC CHECK / CLEAR
NOTICE:
When the diagnosis system is changed from normal mode to check mode or vice versa,
all DTCs and freeze frame data recorded in normal mode are cleared. Before changing
modes, always check and make a note of DTCs and freeze frame data.
HINT:
DTCs which are sto ...